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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

How does the laser welding processing system change life?

Laser processing is one of the promising areas in laser applications. More than 20 laser processing technologies have been developed.

Laser cutting pipe processing is an important technology in laser processing. The quality of laser welding is directly related to the intelligence and accuracy of the welding system. A welding processing system must be able to produce welding products.

The laser welding system is generally composed of laser, optical system, laser processing machine tool, process parameter detection system, shielding gas transmission system, control detection system and so on. The core of the laser welding system is the laser.

Laser welding has the advantages of high precision, high efficiency, high strength, and good timeliness, ensuring quality, output and delivery time. At present, laser welding has become a competitive processing method in the processing industry. It is widely used in machinery, electronics, battery, aviation, instrument and other industries for spot welding, overlap welding and sealing welding of workpieces with special requirements.

brass machining requires that the laser has a high rated output power, a wide power adjustment range, a slow rise and slow fall of power, to ensure the quality of the beginning and end of the weld, and the work is stable and reliable. The lateral mode is a low-order mode or a fundamental mode. There are CO2 lasers, YAG lasers, LD pumped solid-state lasers, fiber lasers and semiconductor lasers. High-power semiconductor lasers are becoming more and more mature, and the commercial laser power has reached several kilowatts. The high-power semiconductor laser has uniform beam energy distribution, and the spot shape can be adjusted according to needs. The photoelectric conversion efficiency is high, the structure is compact, the weight is light, and the volume is small, which is convenient for field application. The disadvantage is that the beam quality is average and the divergence is high.

my country's cnc milling china technology is at the world's advanced level. It has the technology and ability of laser forming complex titanium alloy parts of more than 12 square meters, and has invested in the prototype and product manufacturing of many domestic aviation scientific research projects.

In October 2013, Chinese welding experts won the Brooke Prize, a high academic award in the field of welding, and the level of laser welding in China has been recognized by the world. At present, laser welding machine technology has been widely used in high-precision manufacturing fields such as automobiles, ships, airplanes, and high-speed railways, greatly improving people's quality of life, and leading the home appliance industry into the manufacturing era. Through home appliance technology, people will cherish and value science and technology more. Advanced laser technology can bring huge changes to people's lives.

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