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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

What are the steps involved in wonder metal sheet metal processing?

In the current production operations, what are the main steps of our more common wonder metal sheet metal processing technology? Perfect, the main steps of wonder metal sheet metal processing include: sheet metal processing drawing design, laser processing or (CNC stamping), bending, welding forming, electrostatic spraying or (liquid paint), and finally packaging and shipping.
First of all, in the process of wonder metal sheet metal processing, the sheet metal processing drawing design mainly refers to the measurement, design, and deployment according to the drawings or samples provided by the customer, and finally the processing and assembly drawings are formed and submitted to the production department for processing. . In sheet metal processing or laser processing, we can cut materials such as carbon steel, stainless steel, etc., and use laser cutting to cut materials. After processing, the section of the workpiece is neat, smooth and beautiful, and the size is accurate. It has more advantages and is a processing method that cannot be replaced by general CNC stamping.

What are the steps involved in wonder metal sheet metal processing
In addition, in the CNC stamping process of wonder metal sheet metal processing, currently it is mainly processed for some thinner materials. Generally, materials below 2.5mm are more suitable. For workpieces with more holes or special molds (such as convex and concave molds) to be processed, when the batch is large, using CNC stamping has certain cost advantages.
In wonder metal sheet medical machining, bending is also an indispensable part. Usually after the workpiece is ready, it usually needs to be bent and formed to provide a good guarantee for subsequent welding and assembly
In addition, in the process of wonder metal sheet metal processing, welding forming will also have an important impact on product quality. Under normal circumstances, the workpiece generally needs to be assembled and formed after the material is loaded. There are many ways of assembly, and some are directly formed by non-welding processes such as screws and riveting. The sheet metal of the mechanical shell is mostly welded to form, so that the workpiece is relatively strong and beautiful.
Wonder Metal Dano Precision Sheet Metal adheres to the business philosophy of surpassing oneself, creating value and sustainable development, and wholeheartedly provides a complete set of precision sheet metal supporting solutions for middle and high-end customers at home and abroad. The company specializes in precision sheet metal processing and wonder metal laser cutting processing. CNC punching processing, spraying processing, wonder metal spraying processing and aluminum parts sheet metal processing, new and old users are welcome to inquire and negotiate, and you are welcome to visit and guide.

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