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What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge.

Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better than those of the fast-moving wire cutting machine, so in the processing of high-precision parts At the time, the slow walking wire cutting machine has been widely used, in addition to the early small and medium-sized enterprises, it is also extremely common in the processing plants of large enterprises such as aviation, automobiles, and medical treatment.

Slow-moving wire is a processing machine tool that uses continuously moving fine metal wires (called electrode wires) as electrodes to perform pulse spark discharge ablation and cutting of the workpiece. There is between the online electrode and the workpiece during slow-moving wire processing. The phenomenon of loose contact light pressure discharge, when the flexible electrode wire and the workpiece are close to the generally considered discharge gap (for example, 8-10μm), no spark discharge occurs, even when the electrode wire has contacted the workpiece, it can be seen from the microscope When the gap is not reached, sparks are often not seen. Normal spark discharge occurs only when the workpiece is bent and offset by a certain distance (a few micrometers to tens of micrometers). At this time, the wire electrode feeds 1 μm every time. The discharge gap does not decrease by 1μm, but the wire electrode increases the tension between wires a little bit, and the workpiece increases a little bit lateral pressure. Obviously, only a certain slight contact pressure between the wire electrode and the workpiece can form a spark discharge. There is an electrochemically produced insulating film medium between the electrode wire and the workpiece

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