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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

What is the processing efficiency of precision slow wire processing

 1. Machining efficiency of workpieces with varying thickness

Precision slow-moving wire processing automatically detects the thickness of the processed parts and automatically adjusts the processing parameters. Prevent wire breakage and achieve higher processing efficiency in this state.



2. Fast automatic threading technology

Precision slow-moving wire processing plant, when the plate thickness is 50mm. The threading time is 10s, and the total time of cutting and threading is 25s.

3.higher processing efficiency

Due to the development of ns-level large peak current pulse power supply technology and detection, control, and anti-interference technology. The processing efficiency of the low-speed wire EDM wire cutting machine is also continuously improved.

Due to the development of ns-level large peak current pulse power supply technology and detection, control, and anti-interference technology. Processing of low-speed wire EDM wire cutting machine.

4.double wire automatic exchange technology

The precision slow-moving wire processing plant uses 0.20~0.02mm electrode wire to automatically perform double-wire switching processing, and uses thick wire for one cut. The general wire diameter is 0.25mm to improve processing efficiency. It can be cut without core, and then uses fine wire. For trimming, 0.10mm filaments are generally used to cut small rounded corners, which can improve accuracy and save 30% to 50% of the cutting time overall.

5. Machining efficiency of larger thickness workpiece

FA-V series machine tool when cutting 300mm thick workpiece. The processing efficiency can reach 170mm2/min, which is a very meaningful technological improvement.

6. Machining efficiency of workpieces with varying thickness

Precision slow-moving wire processing automatically detects the thickness of the processed parts and automatically adjusts the processing parameters. Prevent wire breakage and achieve higher processing efficiency in this state.

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