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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

What is the processing efficiency of precision slow wire processing

 1. Machining efficiency of workpieces with varying thickness

Precision slow-moving wire processing automatically detects the thickness of the processed parts and automatically adjusts the processing parameters. Prevent wire breakage and achieve higher processing efficiency in this state.



2. Fast automatic threading technology

Precision slow-moving wire processing plant, when the plate thickness is 50mm. The threading time is 10s, and the total time of cutting and threading is 25s.

3.higher processing efficiency

Due to the development of ns-level large peak current pulse power supply technology and detection, control, and anti-interference technology. The processing efficiency of the low-speed wire EDM wire cutting machine is also continuously improved.

Due to the development of ns-level large peak current pulse power supply technology and detection, control, and anti-interference technology. Processing of low-speed wire EDM wire cutting machine.

4.double wire automatic exchange technology

The precision slow-moving wire processing plant uses 0.20~0.02mm electrode wire to automatically perform double-wire switching processing, and uses thick wire for one cut. The general wire diameter is 0.25mm to improve processing efficiency. It can be cut without core, and then uses fine wire. For trimming, 0.10mm filaments are generally used to cut small rounded corners, which can improve accuracy and save 30% to 50% of the cutting time overall.

5. Machining efficiency of larger thickness workpiece

FA-V series machine tool when cutting 300mm thick workpiece. The processing efficiency can reach 170mm2/min, which is a very meaningful technological improvement.

6. Machining efficiency of workpieces with varying thickness

Precision slow-moving wire processing automatically detects the thickness of the processed parts and automatically adjusts the processing parameters. Prevent wire breakage and achieve higher processing efficiency in this state.

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