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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Operation process and specifications of precision metal processing

Precision metal machining can be cut as required, and then some small parts or CNC machining can be cut. The precision metal container must be cut with a punch first, then welded, and the parts are polished and sprayed. The surface of small parts that need to be reminded also needs to be polished to electroplating or spraying. Batch machining of precision metal parts is quite common, so the manufacturing method and cycle of precision metal machining are different from the operating specifications and processes of ordinary product machining. Let me explain to you the technical operation specifications of precision metal machining.



Precision metal machining technology

  • 1. There is a big uncertainty in machining. There can be multiple processes for a part or product design. There are many types of machine learning equipment and tooling fixtures required for the production management process.
  • 2. Hardware manufacturing is mainly distributed machining. The quality and productivity of products depend to a large extent on the technical level of workers, while the degree of automation is mainly at the unit level, such as CNC machine tools and flexible manufacturing systems.
  • 3. Hardware machining product parts can generally be made by combining network self-made and external machining technology. For example, special treatment processes such as electroplating, sandblasting, oxidation, silk screen laser engraving, etc. will be entrusted to external manufacturers for machining.
  • 4. More parts are needed, and the workshop often needs to fill a lot of materials. You will see a "line-shaped" production order, such as process management, and you also need to fill in a large number of process transfer orders.

The operation of precision metal machining technology is standardized:

  • 1. Product machining. Operators should maintain the correct posture and have sufficient energy to cope. If they are unwell, they must leave the work position immediately for personal safety and report to the workshop supervisor or superior. The operation must be concentrated, chatting is strictly prohibited, mutual cooperation, the operator should not be in a state of irritability, fatigue, for personal safety, avoid accidents and ensure safe operation. All employees check whether their clothing meets the job requirements before entering the job. Don't wear slippers, high heels and safety clothing. Wear a hard hat for long hair.
  • 2. Before mechanical design work, check whether the control part is filled with lubricating oil, then start and check whether the clutch and brake are normal, and run the machine idling for 1-3 minutes. Operation is strictly prohibited when the machine is faulty.

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