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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

Operation process and specifications of precision metal processing

Precision metal machining can be cut as required, and then some small parts or CNC machining can be cut. The precision metal container must be cut with a punch first, then welded, and the parts are polished and sprayed. The surface of small parts that need to be reminded also needs to be polished to electroplating or spraying. Batch machining of precision metal parts is quite common, so the manufacturing method and cycle of precision metal machining are different from the operating specifications and processes of ordinary product machining. Let me explain to you the technical operation specifications of precision metal machining.



Precision metal machining technology

  • 1. There is a big uncertainty in machining. There can be multiple processes for a part or product design. There are many types of machine learning equipment and tooling fixtures required for the production management process.
  • 2. Hardware manufacturing is mainly distributed machining. The quality and productivity of products depend to a large extent on the technical level of workers, while the degree of automation is mainly at the unit level, such as CNC machine tools and flexible manufacturing systems.
  • 3. Hardware machining product parts can generally be made by combining network self-made and external machining technology. For example, special treatment processes such as electroplating, sandblasting, oxidation, silk screen laser engraving, etc. will be entrusted to external manufacturers for machining.
  • 4. More parts are needed, and the workshop often needs to fill a lot of materials. You will see a "line-shaped" production order, such as process management, and you also need to fill in a large number of process transfer orders.

The operation of precision metal machining technology is standardized:

  • 1. Product machining. Operators should maintain the correct posture and have sufficient energy to cope. If they are unwell, they must leave the work position immediately for personal safety and report to the workshop supervisor or superior. The operation must be concentrated, chatting is strictly prohibited, mutual cooperation, the operator should not be in a state of irritability, fatigue, for personal safety, avoid accidents and ensure safe operation. All employees check whether their clothing meets the job requirements before entering the job. Don't wear slippers, high heels and safety clothing. Wear a hard hat for long hair.
  • 2. Before mechanical design work, check whether the control part is filled with lubricating oil, then start and check whether the clutch and brake are normal, and run the machine idling for 1-3 minutes. Operation is strictly prohibited when the machine is faulty.

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