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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

What are the precautions for hardware processing operations?

  • 1. Before entering the hardware processing position, all employees should check whether their clothing can meet the job requirements. Slippers, high-heeled shoes and clothing that affect safety are not allowed. Those with long hair must wear a helmet. Maintain a correct posture at work and have sufficient energy to cope with the work. If we find that we are unwell, we must leave the job immediately and report to the leader. During operation, it is necessary to develop the main focus of thinking, chatting is strictly prohibited, mutual cooperation, the operator should not operate in a state of irritability, fatigue, to avoid traffic accidents, to ensure the safety of system operation information.
  • 2. Before mechanical operation, check whether the processing part is filled with lubricating oil, then start to check whether the clutch and brake are normal, and rotate the machine tool with air for 1-3 minutes. It is strictly prohibited to operate when the machine fails.
  • 3. When replacing the hardware processing mold, the power supply must be turned off first. After the punching movement management department has not stopped working, the mold can be installed and debugged. After installation, move the flywheel by hand to test punch twice, check whether the upper and lower mold design is symmetrical and reasonable, whether the screws are firm, and whether the blank holder is in a reasonable position.
  • 4. The machine cannot be started before other personnel leave the machine working area and remove the debris on the workbench.
  • 5. After the machine is started, one person transports the materials and operates the construction machinery and equipment. Others are not allowed to press the electrical construction or the foot switch board, let alone put their hands in a mechanical design work area or touch the machinery and other parts with their hands. During hardware processing, it is forbidden to reach into the working area of ​​the slider mechanism, and it is strictly forbidden to pick and place the workpiece by hand. When picking and placing the workpiece in the die, you must use tools that meet the standards. If you find an abnormal sound or malfunction of the machine, you should immediately turn off the power switch technology for analysis and inspection.
  • 6. Turn off the idle power supply when off work, and arrange the finished products, side materials and sundries on the post to ensure a clean and safe working environment.

The above operating technical regulations must be consciously followed. Do not operate in violation of regulations or break down. You should cooperate with the maintenance staff to check and repair. If a safety accident occurs, immediately cut off the power supply and keep on-site reporting to the manufacturer to wait for processing. All consequences caused by violation of relevant operating procedures shall be borne by the parties. .

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