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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

What are the rules for metal stamping die scrap tube?

The Purpose

Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially.



Scope of application

It is suitable for the management of the company's scrap molds.

Definition

If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping.

  • 1. Molds that exceed the specified service life.
  • 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value.
  • 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency.
  • 4. Product customers have stopped placing orders or have not placed orders for molds in several years.

4. Responsibilities

  • 1. Responsibilities of the sales department: make statistics on the tool life data.
  • 2. The sales (marketing) department is responsible for the information reception of scrap molds and customers, and the transmission of internal information.
  • 3. The marketing department is responsible for applying to customers for reopening of mold funds for molds that have exceeded the specified service life.
  • 4. The production department is responsible for the storage and maintenance of the company's molds; responsible for the current status of the molds, and those who meet one of the conditions in the definition of scrap can submit scrap applications; responsible for taking pictures of scrapped molds and collecting evidence; responsible for handing over scrapped molds and customer documents and customers receiving scrapped molds Take pictures of the scene for evidence.
  • 5. Responsibilities of the engineering department. The engineering department evaluates the metal stamping dies that need to be scrapped due to other reasons because the mold has not reached the end of its service life, and determines whether it needs to be reopened.

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