Search This Blog

How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

Will CNC machining precision requirements be higher?

Use a milling cutter with a larger diameter, and the speed should be as high as possible, but the machine should not vibrate. Leave 0.3-0.5mm margin for rough milling before finishing. Whether it can reach it depends on whether the linear speed of the milling cutter is enough and the blade is sharp. . A milling cutter with a larger diameter is required to easily achieve high linear speeds. It is not good to increase the speed without increasing the diameter of the milling cutter. In general, it can reach 0.8 roughness. In addition, add enough cutting fluid when finishing milling.

What is the surface roughness of general CNC machining?

Generally, ordinary machine tools are processed at about 3.2, and high-speed machines can reach a finish of 1.6; pay attention to the tools and cutting parameters used in processing.

Is the smaller the surface roughness of the part, the finer it is?

  • 1. About profile meter and roughness meter The profile meter and roughness meter are not the same product. The main function of the profile meter is to measure the contour shape of the part surface.For example: the groove depth, groove width, chamfer (including chamfer position, chamfer size, angle, etc.) of grooves in auto parts, straightness of the cylindrical surface, and other parameters. In short, the profiler reflects the macroscopic outline of the part.
  •  2. The function of the roughness meter is to measure the surface processing quality of the grinding/finishing process of the part surface. In layman's terms, the surface of the part is not polished (the old national standard for roughness is called smoothness), that is, the roughness reflects The microscopic condition of the machined surface of the part.

Contact Us


Get In Touch or Get A Quote

Need an expert? you are more than welcomed to
leave your contact info and we will be in touch shortly
YOUR COMPANY
Sifangyuan Industrial Park, Xinshapu, Huaide Community
Humen town, Dongguan City, Guangdong Province. 
860769-82886112
860769-82886112