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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

What are the main reasons for the deformation of slow wire processing

 With the continuous improvement of slow-moving wire processing technology, people’s demand for it continues to increase. Nowadays, slow-moving wire processing technology is getting better and better, which has brought great help to our various product processing. In our life, the slow-moving wire processing procedures are very complicated and exquisite. If we want to be more precise, we recommend that we have a good grasp of its technical and technological knowledge. We will inevitably encounter various quality problems during slow-moving wire processing. Among them, the most frequent appearance is the deformed image, which often makes our manufacturers feel very headache. Then, how do we solve this situation? Let’s introduce for you.

Deformation occurs during the processing of slow-moving wire. In order to truly solve this situation, we must first find out the reason, then analyze it, and better deal with it. Then what is the main reason for its deformation? There are many reasons for the deformation, such as material problems, heat treatment problems, structural design problems, process arrangements, workpiece clamping and cutting path selection problems during wire cutting, etc. These reasons all lead to internal stress in the material. Transformation, we can deal with it from these aspects.

Also, the deformation of our wire EDM is related to the structure of the workpiece. The long and narrow shape of the concave mold and the convex mold are prone to deformation, and the deformation size is related to the complexity of the shape and the aspect ratio. Thin-walled workpieces are prone to deformation, these are very important details. Secondly, in our WEDM machining, the material will inevitably be deformed. If the deformation is extremely small, this deformation is almost negligible within the accuracy range of the processing requirements, but its deformation exceeds the processing accuracy requirements, which will cause obvious deviations in the size and affect the processing shape of the workpiece. We can take some measures to The deformation of wire EDM is controlled to prevent the occurrence of deformation.

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