What are the main reasons for the deformation of slow wire processing
With the continuous improvement of slow-moving wire processing technology, people’s demand for it continues to increase. Nowadays, slow-moving wire processing technology is getting better and better, which has brought great help to our various product processing. In our life, the slow-moving wire processing procedures are very complicated and exquisite. If we want to be more precise, we recommend that we have a good grasp of its technical and technological knowledge. We will inevitably encounter various quality problems during slow-moving wire processing. Among them, the most frequent appearance is the deformed image, which often makes our manufacturers feel very headache. Then, how do we solve this situation? Let’s introduce for you.
Deformation occurs during the processing of slow-moving wire. In order to truly solve this situation, we must first find out the reason, then analyze it, and better deal with it. Then what is the main reason for its deformation? There are many reasons for the deformation, such as material problems, heat treatment problems, structural design problems, process arrangements, workpiece clamping and cutting path selection problems during wire cutting, etc. These reasons all lead to internal stress in the material. Transformation, we can deal with it from these aspects.
Also, the deformation of our wire EDM is related to the structure of the workpiece. The long and narrow shape of the concave mold and the convex mold are prone to deformation, and the deformation size is related to the complexity of the shape and the aspect ratio. Thin-walled workpieces are prone to deformation, these are very important details. Secondly, in our WEDM machining, the material will inevitably be deformed. If the deformation is extremely small, this deformation is almost negligible within the accuracy range of the processing requirements, but its deformation exceeds the processing accuracy requirements, which will cause obvious deviations in the size and affect the processing shape of the workpiece. We can take some measures to The deformation of wire EDM is controlled to prevent the occurrence of deformation.