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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

Do you know the machine tool structure in slow wire processing?

 With the continuous development of society, the mechanical processing technology of all walks of life in China has been continuously improved. According to people’s needs and market needs, today’s processing technology has become more and more mature. In recent years, slow-moving wire processing has developed rapidly. It has spread throughout our lives in less than a few years and has brought great help to our production. Slow wire processing is a kind of workpiece cutting. The process is very delicate and the process flow is various. The use not only brings extreme products to the product. With the great convenience, people are more at ease in application and will not cause sparks to affect us. Therefore, for slow-moving wire processing, how much do you know about the structure of the machine tool?

For slow-moving wire processing, this is a relatively complicated process. In order to make it more refined and excellent, we must first know its process and machine structure so that it can function better in the future. We help produce our products. Wire walking is a processing machine tool that uses continuously moving fine metal wires as electrodes to perform pulse spark discharge erosion on the workpiece and cut into shape.

The main body of slow wire processing

  • 1. There are guide rails on the fuselage, using high hardness and wear-resistant materials, and manual hydraulic lubricating oil is added, and the oil pipe flows to each guide rail to achieve lubrication. To reduce the influence of friction coefficient, there are two for each axis. There are also machine tools that use aerostatic guide rails. The friction coefficient of the guide rail is close to zero.
  • 2. The screw adopts spiral displacement, which is determined by the servo speed motor. At present, the minimum movement of a manual single step is 0.001mm. The length of the screw determines the movable range of the machine tool. The screw gap can be measured and corrected by modifying the system parameters. The screw forms a shaft.
  • 3. Secondly, regarding the servo motor, the speed of the servo motor depends on the voltage level selected by the main board of the servo box. The minimum step distance of the motor is the displacement equivalent of 0.0001MM, and each axis has it.
  • 4. After the limit switch (closed switch), the limit switch is set at the left and right ends of the screw displacement range, that is, the actual moving range of the screw. When the machine tool moves to the limit switch is closed, the electrical signal is input to the main board and the output signal of the main board Stop the operation of the servo motor, there are two for each axis.
  • 5. The deceleration switch (close switch) is set in the limit switch. When the screw rod moves to the point where the limit deceleration switch is closed, the electrical signal is input to the main board, and the main board output signal reduces the speed of the servo motor. Each axis has two No. The closing switch is set in the limit switch. When the screw rod displacement is close to the limit deceleration switch, we must master the material selection and structure, and the application quality is good. The subsequent operations can work better and produce better product.

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