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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machining

Four advantages of laser pipe cutting machine

The utility model has the advantages of tube blank cutting, tube wall cutting, tube wall cutting and other tube cutting shapes. Commonly used are mechanical cutting, punching and advanced laser cutting. For small batches, mechanical cutting methods are mainly used, such as turning, milling, circular saw cutting, and grinding wheel cutting. The main problem is low production efficiency and large environmental pollution. As an advanced processing tool, laser cutting machine is gradually entering the pipe cutting market.

The tube laser cutting machine is mainly used for cutting various hollow tubes of non-metal solid materials, such as plastic tubes, PVC tubes, PVB tubes and other industrial and civil materials. This kind of pipe is generally used for home decoration, industry and water conservancy construction.

Four advantages of laser cutting pipe processing

Laser cutting technology is a technology with high production efficiency and high productivity. The laser pipe cutting machine has four advantages.

1. High cutting accuracy, high dimensional accuracy, smooth cutting, no burrs, and low material loss;

2. The heat-affected zone of laser cutting is very small, and there is almost no thermal deformation and oxidation. It can produce high-quality and more consistent parts, which is especially beneficial for subsequent automatic welding;

3. High cutting efficiency, mass production can be realized. All operations of laser cutting can be unified into the same unit as a continuous operation process, which greatly shortens the logistics time. The standard pipe length is 6 meters, and the traditional processing method requires very heavy clamping. Laser processing can easily complete the clamping and positioning of several meters of pipe, making batch processing possible.

4. cnc turning china machine is controlled by a digital system, which is also one of the advantages of the laser cutting machine for cutting pipes. First, it guarantees accuracy and flexibility. Laser tube cutting technology can process any programmed shape, and can cut in any direction. The shape of the template can be changed quickly without the help of any tools. Modify the design plan without affecting the entire production process; the greater advantage is that the end user can control the production of short or medium versions without making a large number of templates, which can respond to customer needs faster and achieve personalization custom made.

It can be seen that laser cutting pipes can replace mechanical drilling, milling, sawing, punching or cleaning burrs and other processing procedures that require different equipment and hard tools to realize the cutting, chamfering, beveling, or hole cutting of complex pipe structures. Processing of possible size and shape features such as notches. With the rapid growth of China's stainless steel pipe production and consumption, laser pipe cutting equipment is rapidly popularized in China, and the demand for cnc milling china talents and laser pipe cutting technology is also growing rapidly.

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