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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Advantages of fiber lasers in processing materials

With the rapid development of laser technology, laser cutting equipment has been applied to various fields. It has played a key role in sheet metal processing, metal processing, and kitchenware industries. The core of laser cutting machines is lasers, which are currently in super high power. Duan still uses a lot of imports. Many foreign laser processing companies see the broad market prospects of China's laser processing, and they have all settled in coastal cities in my country.


Advantages of fiber lasers in processing materials

1. Good beam quality, with very good monochromaticity, directionality and stability;

2. High conversion efficiency, multiple output wavelengths, and good stability;

3. Operation requirements and maintenance

4. The structure is simple and the floor space is relatively small;

5. Regardless of whether it is an imported or domestic fiber laser, the cutting speed is 2-3 times that of the same power CO2 laser. Especially in the cutting of thin metal plates, the cutting speed of the fiber laser cutting machine has obvious advantages. The beam quality is good, the cutting gap is small, and the cutting edge is flat.

IPG fiber laser

Advantages of fiber lasers in machining materials

The CO2 laser needs to adjust the optical path, and the effect of the optical path adjustment will affect the cutting quality. Therefore, the operator needs to have certain technical requirements and need to maintain the external optical path; the YAG solid-state laser has an obvious thermal lens effect and requires frequent maintenance; fiber laser fiber transmission , No adjustment, no maintenance, high stability, and easier operation.

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