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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

The most complete classification of polymer materials in history

Macromolecular materials, also called polymer materials, are materials composed of macromolecular compounds as the matrix and with other additives (auxiliary agents).
Polymer material classification
1. Classification by source
Polymer materials are classified into natural polymer materials and synthetic polymer materials according to their sources.
Natural macromolecules are macromolecule substances that exist in animals, plants and organisms, and can be divided into natural fibers, natural resins, natural rubber, animal glues, and so on. Synthetic polymer materials mainly refer to the three major synthetic materials of plastics, synthetic rubber and synthetic fibers, in addition to adhesives, coatings and various functional polymer materials.
Synthetic machining uhmw have properties that are not available or superior to natural polymer materials-smaller density, higher mechanics, wear resistance, corrosion resistance, electrical insulation, etc.

2. Classified by application
Polymer materials are classified into rubber, fiber, plastic, polymer adhesives, polymer coatings and polymer-based composite materials according to their characteristics.

3. Classified by application function
According to the classification of material application functions, polymer materials are divided into three categories: general polymer materials, special polymer materials and functional polymer materials. General polymer materials refer to polymer materials that can be produced on a large scale and have been widely used in major areas of the national economy such as construction, transportation, agriculture, electrical and electronic industries and people's daily lives.
These are divided into different types such as plastics, rubber, fibers, adhesives, and coatings. Special polymer materials are mainly uhmw machining with excellent mechanical strength and heat resistance, such as polycarbonate, polyimide and other materials, which have been widely used in engineering materials. Functional polymer materials refer to polymer compounds that have specific functions and can be used as functional materials, including functional separation membranes, conductive materials, medical polymer materials, liquid crystal polymer materials, etc.

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