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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

The most complete classification of polymer materials in history

Macromolecular materials, also called polymer materials, are materials composed of macromolecular compounds as the matrix and with other additives (auxiliary agents).
Polymer material classification
1. Classification by source
Polymer materials are classified into natural polymer materials and synthetic polymer materials according to their sources.
Natural macromolecules are macromolecule substances that exist in animals, plants and organisms, and can be divided into natural fibers, natural resins, natural rubber, animal glues, and so on. Synthetic polymer materials mainly refer to the three major synthetic materials of plastics, synthetic rubber and synthetic fibers, in addition to adhesives, coatings and various functional polymer materials.
Synthetic machining uhmw have properties that are not available or superior to natural polymer materials-smaller density, higher mechanics, wear resistance, corrosion resistance, electrical insulation, etc.

2. Classified by application
Polymer materials are classified into rubber, fiber, plastic, polymer adhesives, polymer coatings and polymer-based composite materials according to their characteristics.

3. Classified by application function
According to the classification of material application functions, polymer materials are divided into three categories: general polymer materials, special polymer materials and functional polymer materials. General polymer materials refer to polymer materials that can be produced on a large scale and have been widely used in major areas of the national economy such as construction, transportation, agriculture, electrical and electronic industries and people's daily lives.
These are divided into different types such as plastics, rubber, fibers, adhesives, and coatings. Special polymer materials are mainly uhmw machining with excellent mechanical strength and heat resistance, such as polycarbonate, polyimide and other materials, which have been widely used in engineering materials. Functional polymer materials refer to polymer compounds that have specific functions and can be used as functional materials, including functional separation membranes, conductive materials, medical polymer materials, liquid crystal polymer materials, etc.

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