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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Key Elements to Consider Before Proceeding with Die Casting

Key Elements to Consider Before Proceeding with Die Casting

Key Elements to Consider Before Proceeding with Die Casting

Getting your product from the drawing to a tangible version is a crucial aspect of design. Without it, you have no way to test and validate your design before it's finalized for mass production. Die casting is one of the ways you can bring your designs to life. It involves die casting – molds manufacturing – CNC machining, which delivers high precision, fast, and durable prototypes of parts from a billet or block of your chosen material that is cut with a series of drill bits and tools.

Are you considering die casting for your project? Be sure to consider these Key Elements to Consider Before Proceeding before you proceed:

Die Casting Materials

Die casting allows you to volume make your model with almost all kinds of materials that can withstand heat and stress. Some of the most popular materials used are aluminum, zinc, and special alloy like magneium and copper.

Die Casting Machining methods

Die casting uses the cavity of the mold to apply high pressure to the molten metal. Molds are usually machined from stronger alloys, a process somewhat similar to injection molding.

Your Die Casting project

Die casting is used typically for volume building high-quality prototypes for functional testing. However, it's also practical for crafting custom casts or molds to build prototypes for other production processes, such as injection molding. In this case, the CNC machining prototyping process also qualifies as rapid tooling.

Die Casting Tolerances

CNC machines can be very accurate, but running the mill on the highest accuracy can be time-intensive and costly. That's why tolerances are used, and these are measurements indicating the level of precision required for the prototype you're making. In short, they represent the degree of variation permitted in the measured value or final dimensions of the part. Reputable providers of CNC prototyping and edm wire cutting services control their tolerances to DIN-2678-1 Medium for Fine for metals.

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