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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

The reform presupposition of driving the vehicle’s secondary spring system at full speed

Comparison of the axial stiffness The bearing capacity of the combined spring P=P1+P2=(Gd18c3n1+Gd28c3n2) F=134.94F The bearing capacity of the original cylindrical spring P=Gd28c3n2=93.3F The axial stiffness of the combined spring The axial stiffness of the original spring= 134.94F93.3F=1.446, so the axial stiffness is obviously improved.

Comparison of lateral stiffness and bending stiffness The lateral stiffness of a single spring can be calculated by the following formula: Pr=Ed48nD32<1+43(HD2)2(2+L)>F The bending stiffness of a single spring can be calculated by the following formula: M=Ed416D2nH(2 +L) Fr is the combined spring axial stiffness. The original spring axial stiffness=d41D2n2H+d42D1n1Hd42D1n1H=1.225 This ratio shows that the improved combined spring has a greater increase in stiffness in all directions.

Improvement of the secondary spring The secondary spring is located between the bogie and the carriage. After the locomotive speeds up, the increase in the exciting force makes the secondary spring’s lateral stiffness low and its anti-resonance ability poor. For this reason, when it is ensured that the weight of the car body is not increased, the characteristics of the spring are changed by changing the shape of the spring. According to relevant data <1>, it is proved that the characteristic curve of a general cylindrical compression spring is approximately a straight line, the stiffness is stable, the structure is simple, and the manufacture is convenient. However, the spring is mainly along the axial direction, the transverse shear and bending rigidity is very poor, and the anti-resonance ability is poor. The reduced-diameter spiral conical compression spring has a gradually increasing characteristic curve, that is, the stiffness gradually increases, which is beneficial to eliminate or ease resonance, and has a compact structure and good stability.

concluding remarks

The design of the primary and secondary spring systems of high-speed electric locomotives plays a key role in the running quality of the entire locomotive. By improving their design, the exciting force generated during high-speed operation of locomotives can be greatly reduced, and the lateral stiffness and axial stiffness can be increased, thereby realizing active control of resonance of locomotives during high-speed operation and improving the safety of locomotive operation. Sex and stability.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large comaponent volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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