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What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

Investment Casting Materials and Manufacturing Process

Mold material The performance of the molding material should not only ensure the convenient production of investment molds with accurate dimensions and high surface finish, good strength and light weight, but also create conditions for the manufacture of mold shells and good castings. Molding materials are generally formulated with waxes, natural resins and plastics (synthetic resins). All mold materials mainly prepared with wax materials are called wax-based mold materials, and their melting point is low, 60~70 ° C; all mold materials mainly prepared with natural resins are called resin-based mold materials, with a slightly higher melting point, about 70 °C. ~120℃.   Precision Investment Castings China prototype company service include :  High Quality Investment Casting Parts Custom , Lost Wax Investment Casting Sand Casting , Lost Foam Casting , Gravity Casting , Die Casting , Graphite Casting , Casting Moldsmanufacturers . Manufacture of Folding Investments In t

알루미늄 합금 다이캐스팅의 단점을 해결하는 것이 편리합니다!

알루미늄 합금 다이캐스팅은 현재 현재의 전자제품 , 자동차 , 생활필수품 등 많은 산업과 분야에서 널리 사용되고 있습니다 . 그러나 알루미늄 합금 다이캐스팅에서 자주 발생하는 몇 가지 결함 및 해결 방법은 다음과 같습니다 .   알루미늄 합금 다이캐스팅   1. 불순물   알루미늄 합금 다이 캐스팅의 불순물 문제는 주로 특정 온도에서 알루미늄 , 규소 및 다량의 철 , 망간 , 크롬 및 기타 화합물을 포함하는 결정립과 일부 산화물로 구성됩니다 .   해결책 : 알루미늄 잉곳의 조성을 엄격하게 제어하고 , 제련로의 난로를 정기적으로 청소하고 , 정기적으로 슬래그를 처리하면 문제를 해결할 수 있습니다 .   2. 구강 문제   다공성은 다이캐스팅 부품의 내부 또는 표면에 나타나는 다양한 크기의 구멍을 말하며 , 이는 다이캐스팅 부품의 경도 부족으로 이어져 표면의 외관에 영향을 줍니다 .   Solution: 적절한 정제제를 사용하여 모공을 처리하고 , 공정을 조정하고 , 저속을 적절하게 줄이고 , 이형제가 너무 많이 분사되어 모공 문제가 해결되지 않는지 확인하십시오 .   3. 균열 문제   균열은 알루미늄 합금 다이캐스팅의 매트릭스가 파괴되고 , 외력의 작용에 따라 확장되는 경향이 있는 선형 또는 기타 라인인 기다란 틈이 형성되는 것을 의미합니다 .   솔루션 : 합금 조성을 올바르게 제어하고 , 냉각수 회로를 늘리고 , 알루미늄 합금 다이캐스팅의 구조를 변경하고 , 사출 위치를 변경하거나 증가시키면 해결할 수 있습니다 . PINJIN 서비스에는 다음이 포함됩니다 . 알루미늄 다이캐스팅 , 아연 다이캐스팅 , 마그네슘 다이캐스팅 , 투자 주조 , 모

Are you still worried about researching and developing products for five-axis machining? This ensures high efficiency and safety!

In various industrial fields, five-axis linkage Cnc Machining centers are tools that have been widely used in recent years. Especially when researching and developing five-axis machining of products, due to the development of new products, metropolises need special-shaped, new or complex parts, so its utilization rate is even higher. But precisely because of the extremely high complexity of five-axis machining of research and development products, the probability of tool collision is high. How can we avoid knife collision as much as possible?

Adding optional module programming Op to the simulation solution can effectively allow users to improve the NC program according to the motion mode of each machine tool, and use efficient lateral motion to automatically find a better orientation without collision for multi-axis machining.

It allows programmers to avoid errors to a great extent when manually optimizing the axis position. The overall improvement process is complicated, so the following three points should be given priority when implementing.

1. Consider the properties of specific machine tools

When programming for various types of machining centers, a very obvious advantage of Op will appear. Its simulation software can be adjusted according to the operating conditions of the CNC machining machine tool to control and implement comprehensive collision detection, so it can be relatively independent of the machine tool. Attribute creation CAM program, thereby improving the flexibility of process allocation and processing.

2. Op detection limits

Op can also find other problems that may arise. For example, if the machine axis rotation is limited, the software will take this into consideration when selecting tool positions and ensure smooth machining. If there is an axis limit, Op will interrupt the tool path, slowly retract the tool and retract the axis to avoid this limit. Then the tool will slowly feed again and continue machining. This method can be used for spiral machining on restricted machine tools. Angle head machine tools can also be used with Op to achieve dynamic machining. ‍

3. Use as many axes as needed

The software optimizes the feed motion and automatically determines whether positioning with the rotary axis is faster. The rotation axis moves along a short path, and the movement of the linear axis is greatly reduced. In this way, a faster speed can be achieved during exercise. If a 3-axis movement is not possible due to a collision or axis restriction detected, Op will change the movement with the help of four or five axes. For various types of operations, whether it is 2.5-axis, 3-axis or 5-axis, they can be effectively connected, thereby reducing the timeliness of auxiliary processing. When the tool is close to the workpiece, the collision will be checked first to ensure that the tool will not retract to a safe plane during movement, effectively shortening the processing time.

Although five-axis milling is a challenging CNC lathe processing mode in the research and development of five-axis machining, due to programming and improper operation by employees, it is easy to hit the tool and affect the qualified rate of processed products, but the matter is human, through Op programming The improvement can effectively consider the axis limitation and optimization algorithm processing sequence at the same time, thereby reducing repositioning, improving efficiency, and ensuring the safety of processing.

Link to this article:Are you still worried about researching and developing products for five-axis machining? This ensures high efficiency and safety!

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