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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Analysis of Cylinder Block Casting Process

The foundry of Nanjing Automobile Parts Factory (now Nanjing Automobile Factory) was originally the foundry of the general repair and parts factory of a unit. There are teams of melting, core making, styling and copper parts, which produce component blanks for repairing ordnance and auto parts such as pistons, piston rings and bearing bushes. In 1951, the factory cooperated with Beijing Auto Parts No. 5 Factory to trial-produce the Jinggangshan brand motorcycle treadmill; in 1953, it began to produce cylinder heads and cylinder liners and other auto engine parts. The equipment used included melting rate cupolas, sand mixers, and centrifugal casting Simple equipment such as machine, copper furnace and hand crane; in 1956, the factory began trial production of the M20 engine.

is a thin-walled cylinder block casting. Under the conditions at that time, the five-box manual assembly group casting process was adopted. By adopting the vertical casting process, the casting defects such as shrinkage, pores and slag inclusion in the castings were solved, and the production capacity of 20 cylinder block castings was formed. The application research of ductile iron in China began in the early 1950s. On the basis of popularizing the application of dense-baked cast iron, the foundry workshop of Nanjing Automobile Parts Factory uses magnesium silicate or copper-magnesium alloy as a nodulizer to trial production of ductile iron parts, setting a precedent for the application of ductile iron in automobile casting parts in China. At that time, the spheroidizing alloy was placed in the cupola tapping trough and flushed into the molten iron ladle with the flow to achieve the purpose of spheroidizing the molten iron.

The cast castings are cylinder liners and fixtures; in 1955, the factory trial-produced nodular cast iron crankshafts, which was a new way of producing automobile crankshafts in China by “substituting iron for steel and casting for forging”. The foundry of China Casting Machinery Nanjing Automobile Parts Factory was an automobile foundry that developed early on relying on self-reliance in the early days of the founding of the People’s Republic of China. Its completion marked the beginning and beginning of China’s automobile casting production and technology.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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