For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The
Mold material The performance of the molding material should not only ensure the convenient production of investment molds with accurate dimensions and high surface finish, good strength and light weight, but also create conditions for the manufacture of mold shells and good castings. Molding materials are generally formulated with waxes, natural resins and plastics (synthetic resins). All mold materials mainly prepared with wax materials are called wax-based mold materials, and their melting point is low, 60~70 ° C; all mold materials mainly prepared with natural resins are called resin-based mold materials, with a slightly higher melting point, about 70 °C. ~120℃. invest-casting.com Precision Investment Castings China prototype company service include : High Quality Investment Casting Parts Custom , Lost Wax Investment Casting Sand Casting , Lost Foam Casting , Gravity Casting , Die Casting , Graphite Casting , Casting Moldsmanufacturers . Manufacture of Folding Investments In t
알루미늄 합금 다이캐스팅은 현재 현재의 전자제품 , 자동차 , 생활필수품 등 많은 산업과 분야에서 널리 사용되고 있습니다 . 그러나 알루미늄 합금 다이캐스팅에서 자주 발생하는 몇 가지 결함 및 해결 방법은 다음과 같습니다 . 알루미늄 합금 다이캐스팅 1. 불순물 알루미늄 합금 다이 캐스팅의 불순물 문제는 주로 특정 온도에서 알루미늄 , 규소 및 다량의 철 , 망간 , 크롬 및 기타 화합물을 포함하는 결정립과 일부 산화물로 구성됩니다 . 해결책 : 알루미늄 잉곳의 조성을 엄격하게 제어하고 , 제련로의 난로를 정기적으로 청소하고 , 정기적으로 슬래그를 처리하면 문제를 해결할 수 있습니다 . 2. 구강 문제 다공성은 다이캐스팅 부품의 내부 또는 표면에 나타나는 다양한 크기의 구멍을 말하며 , 이는 다이캐스팅 부품의 경도 부족으로 이어져 표면의 외관에 영향을 줍니다 . Solution: 적절한 정제제를 사용하여 모공을 처리하고 , 공정을 조정하고 , 저속을 적절하게 줄이고 , 이형제가 너무 많이 분사되어 모공 문제가 해결되지 않는지 확인하십시오 . 3. 균열 문제 균열은 알루미늄 합금 다이캐스팅의 매트릭스가 파괴되고 , 외력의 작용에 따라 확장되는 경향이 있는 선형 또는 기타 라인인 기다란 틈이 형성되는 것을 의미합니다 . 솔루션 : 합금 조성을 올바르게 제어하고 , 냉각수 회로를 늘리고 , 알루미늄 합금 다이캐스팅의 구조를 변경하고 , 사출 위치를 변경하거나 증가시키면 해결할 수 있습니다 . PINJIN 서비스에는 다음이 포함됩니다 . 알루미늄 다이캐스팅 , 아연 다이캐스팅 , 마그네슘 다이캐스팅 , 투자 주조 , 모
Loose connection of threaded fasteners is one of the common problems. The most commonly used fasteners in the process of use are loosened due to vibration, high and low load changes and impact, which leads to the reduction of equipment accuracy and safety reliability and affects the quality of tires and production efficiency. In order to make better use of threaded fastener connectors, the following network of standard parts shares the reasons for loosening threaded fastener connections and common structural measures to prevent loosening.
1.Reason for connection loosening of threaded fasteners
The essence of threaded fastener connection is to hold the connected parts together through axial force. When the bolts are tightened, the axial force attenuation is called threaded connection loosening. The main reasons for its loosening are as follows.
1.1 Design deficiency
Bolt improper selection in the bolt tightening process, connecting parts between the clamping force and rapid increase with the increase of pre-tightening force, began to occur plastic deformation when the yield point is reached, the clamping force as the bolt pre-tightening force increase with increasing small constant, even when adding pre-tightening force its clamping force until fracture gradually smaller. Therefore, designers need to accurately analyze and calculate the tightening torque, and fully consider the weight of parts, bearing load, safety standards and other factors, to choose the right bolt connection.
Failure to consider the poor anti-loosening design or anti-loosening method of the bolt connection may cause the connection loosening or even bolt falling off due to vibration, high and low load changes, impact and other reasons during the operation. Therefore, effective anti-loosening measures must be implemented in product design to avoid loose bolts or nuts falling off due to bad working conditions.
1.2Insufficient preload
The pre-tightening force of bolt tightening directly determines the clamping force between two connecting parts. Insufficient pre-tightening force will inevitably lead to the loosening of connecting bolts and the loosening of connecting parts. The pre-tightening force of the bolt shall be close to or equal to the yield strength of the bolt material. However, in the actual assembly process, due to the limited arm strength of the operator or the mismatch of the selected tool types, the output tightening torque is insufficient, and the bolts cannot meet the required pre-tightening force.
The design and process do not put forward specific requirements on the torque of tightening bolts, and there is no corresponding torque wrench at the assembly station. Operators often judge whether to tighten bolts by feeling and experience when tightening, resulting in insufficient pre-tightening force of bolts at some parts with large vibration and loosening phenomenon.
1.3The supporting surface is deformed and lossened
When the supporting surface of nuts or bolts is under a lot of pressure, the supporting surface of nuts or bolts and the contact surface of the connected parts will collapse and deform, leading to the decrease or even loss of the pre-tightening force of threaded fasteners, and thus the connection loosening phenomenon occurs.
1.4Improper assembly process
For the tightening of multiple bolts with regular distribution, the assembly process did not formulate reasonable tightening process documents, and the operators did the tightening operation entirely according to their personal experience. As a result, some bolts were loosened with inconsistent tightness due to the incorrect tightening sequence and uneven force. For example, the installation bolts with square distribution that are common in the assembly process, the diagonal cross-tightening method is generally adopted to ensure the bolt's balanced force as far as possible, otherwise the bolt will be loosened, or even the connected parts will be deformed due to the uneven force.
1.5Machining quality defect
The dimension precision of screw hole or bolt hole is particularly important when parts are connected. The size of screw thread directly affects the pre-tightening force obtained by bolts. If the size of the bolt mounting hole is too small, it will be difficult to assemble. If the size is too large, the contact place between the surface of the part and the supporting surface of the bolt or nut will produce compression deformation, which will lead to the loosening of the bolt or nut.
Threaded fasteners connection is commonly used to prevent loose structure
According to the working principle, there are mainly three types, the first is friction anti-loose; The second is mechanical loosening; The third is permanent containment.
Two identical nuts are tightened to the top, so that the bolts are pulled in the screw section and the nuts are compressed, so that the double nuts are generally used for longitudinal pressing of the threaded connection pair with stable load or low speed and heavy load. The anti-loosening effect is general, and the pressure is compressed after the gasket assembly with low cost. The rebound force and notch insertion keep the pressing force and friction between the threads.
Spring washer
Rub force and achieve anti-loosening effect, anti-loosening effect is general, mostly used for non-key processes to connect the variable tooth type anti-loosening nut. There is a bevel at the bottom of the internal thread. When the bolts and nuts are tightened, the tines of the bolts are tightly placed on the bevel of the thread, so as to produce a large locking force. The anti-loosening effect is very good.
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