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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Analysis of Machining, Technologies and Structural Materials for Shaft Parts

1. Analysis of the structure, material and process of shaft parts

(1.)Function and structure of shaft parts

Shafts are used to support transmission parts and transmit torque or movement. The shaft needs to bear the load during work to ensure a certain degree of rotation accuracy. The machining surface of shaft parts usually has inner and outer cylindrical surfaces, inner and outer conical surfaces, step planes and end planes, as well as threads, splines, keyways and grooves.

 

(2. )Materials and blanks of shaft parts

The materials of shaft parts generally include carbon structural steel and alloy structural steel

The blanks of shaft parts include round bars, forgings, and steel castings.

 

(3.) Analysis on the processing technology of shaft parts

①The common axis is the radial design benchmark for each rotating surface. For shafts with high accuracy requirements, the axis of the center holes at both ends can be used as the radial machining datum; for shafts with low accuracy requirements and for rough machining, the outer circular surface can be used as the machining datum

 

②Machining in the order of rough turning→semi-finishing turning→finishing turning, the shafts with high precision requirements should be arranged for grinding.

 

③The spline, keyway, and thread processing on the shaft are arranged after turning and before cutting; for the shaft that needs to be quenched, the thread processing is placed after surface quenching

 

④When the shaft blanks are forgings, normalizing treatment should be arranged, and important shaft parts should undergo multiple heat treatments

 

Typical process of shaft parts

2.Analysis of gear shaft processing technology

(1.)Analysis of parts

 

(2.)Blank selection

 

(3.)Division of processing stages: divided into three stages: roughing, semi-finishing, and finishing

<1>Roughing stage: flush the end face, punch the center hole, and rough the outer circle

<2>Semi-finishing stage: semi-finishing turning, finishing each external circle, threading, keyway milling, gear milling

<3>Finishing stage: study the center hole, rough/finish two outer circles of 20, taper 1:10 truncated cone/30 gear top circle

 

(4.)Benchmark selection: rough turning adopts the outer surface and the center hole as positioning benchmarks, and adopts "one clamp and one top" turning,Two center holes are used as positioning reference when finishing turning and grinding

 

(5.)Heat treatment process: the quenching and tempering process is placed after the rough turning process and before the semi-finishing process; the gear quenching is before the grinding process

 

(6.)The processing process of single-piece and small-batch production

 

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