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How to prevent deformation during slow wire processing

 Slow-moving wire processing is a very exquisite and exquisite craft, and sufficient preparations need to be made, so that the processed products can be more quality. The slow-moving wire processing technology has a wide range of applications and is a must in our industries. If you want to do better with less technology, you must master all aspects of the processing knowledge. For example, the most common thing is the deformation during processing.  How can we solve it How to prevent deformation during slow wire processing Speaking of slow wire processing, it uses continuously moving fine metal wires as electrodes. Pulse spark discharge is performed on the workpiece, where it generates a high temperature above 6000 degrees. Moreover, if it wants to improve its quality problems and prevent its deformation, it can firstly start from the following aspects. 1. To prevent deformation, it is impossible for the material to have no internal stress. In particular, the internal stress of the que

KOVAR parts seal preparation and physical properties

Kovar® is a vacuum-melted iron-nickel-cobalt low-expansion alloy. The chemical composition content is controlled in a very narrow range to ensure accurate and balanced thermal expansion performance. At the same time, strict quality control during the manufacturing process of KOVAR machining parts also ensures balance Its physical and mechanical properties are more suitable for deep drawing, stamping and various cutting processes. Material use Kovar® is used for vacuum sealing of hard glass and ceramics, and is widely used in electron tubes, microwave tubes, transistors and diodes. On integrated circuits, it is used for flat integrated circuits and dual in-line packages. Seal preparation All parts made by Kovar® should be degassed and annealed in a wet hydrogen atmosphere. Hydrogen is injected into water at room temperature and gets wet through blisters. Care must be taken to prevent surface carbonization. The heat treatment furnace must have a cooling chamber that provides the same a

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

What details should be paid attention to in the processing of CNC lathe parts ​

In fact, what a workpiece can see is not only the strength of a manufacturer, but also its handling of some details.

For CNC lathe parts, if the cnc manufacturer does not handle it well, then this machining part is not acceptable.



What should the manufacturer pay attention to when cnc machining?

  • 1. The burr on the cost surface can be said to be easily overlooked by many manufacturers. Many people say what this part looks like when it comes out, and what it looks like when the finished product is packaged. In fact, for a part, the CNC lathe 5 axis cnc machining parts are completed by equipment, then the cloak will be produced during injection molding, and this burr is also produced at this time. If it is not trimmed in time, or the The parts are obsolete. Otherwise, it will affect other links during use.
  • 2. Accuracy of parts. For CNC lathe machining parts, its accuracy is very strict. It can only be used if it meets the required accuracy. The accuracy of the part is judged mainly by its control of the size. Ability, if it is within the tolerance that can fluctuate, then the part is qualified, if it is out of tolerance, then it is unqualified.
  • 3. Analysis of the test results. For china mfg component, it will inevitably undergo a performance test before it leaves the factory. If the performance is qualified, it will be shipped out. If it is not qualified, then it should be analyzed. In this way, it can also avoid mass scrapping. Manufacturers in the machining industry will basically deal with it in this way. They will make certain quality control charts based on the performance of many companies to analyze the reasons.

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