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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Common sense of CNC lathe processing

Repetitive production of parts processed by CNC lathes: the use of CNC grinders accounts for a relatively high proportion of process preparation man-hours, such as process analysis preparation, programming, part adjustment and test cutting, etc. The sum of these comprehensive man-hours is often a single part The processing time is dozens to hundreds of times, but the work content of these CNC turning can be saved and used repeatedly. Therefore, when a part is successfully trial-produced on the CNC grinder and then repeatedly put into production, the production cycle is greatly reduced, the cost is less, and more can be obtained. Good economic benefits.



It is required to focus on ensuring the quality of the key parts in small and medium batches that can be produced efficiently: CNC grinding machines can achieve high-precision, high-quality, and high-efficiency grinding machining under computer control. Compared with the special grinding machine, it can save a lot of special process equipment, has a strong flexible manufacturing capacity and obtains better economic benefits. Compared with ordinary grinders, it can eliminate many man-made interference factors in the long process flow of complex machining, and the accuracy of machining parts is good, the interchangeability is good, and the machining efficiency is high.

The parts processed by the CNC lathe should meet the technological characteristics of the multi-process centralized processing of the CNC grinder or 3d printing. When the CNC grinder processes the parts, the grinding wheel cuts the workpiece and the corresponding non-nc grinder is exactly the same, but it can perform some processing accuracy requirements For example, in terms of grinding range, ordinary grinders are mainly used to grind cylindrical surfaces, circular CNC lathe cones or the end faces of stepped shoulders. In addition, CNC cylindrical grinders can also grind circles. Torus, as well as the above complex combined surfaces in various forms.

   The processing batch of parts should be larger than that of ordinary lathes and batches of CNC lathes. When processing small and medium batches of parts on non-CNC grinders, due to various reasons, the pure cutting time only accounts for 10%-30% of the actual working hours. When china cnc turning on a multi-process centralized CNC grinding machine such as a grinding machining center, this ratio may rise to 70% to 80%, but the preparation time for adjustment is often much longer, so the part batch will become too small. Uneconomical.

Considerations for the processing of some special cnc machining parts processed by CNC lathes. Although some parts are processed in small batches, ordinary lathes have complex shapes, high quality and good interchangeability. This cannot meet the above requirements on non-CNC grinders and can only be arranged. Processing on CNC grinders, such as parabola, cycloid cams and special-shaped mirrors.

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