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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

The difference between CNC machining, CNC machining and traditional machining

 Numerical control machining is the same as CNC machining. The production process is derived from the conventional machining technology of daily life. It is an organic combination of conventional machining technology, computer numerical control technology, computer-aided design and auxiliary information technology. Due to the continuous innovation and development of electric tools, more and more parts need to be precisely processed in modern manufacturing, and the requirements for machining accuracy and surface complexity of the workpiece are also increasing. Therefore, CNC machining has received widespread attention, but in terms of saving resources and costs, CNC machining is still more expensive than traditional machining time. The following is our specific situation to introduce the difference between CNC machining and traditional machining technology.



1. Machining technology

In the ordinary CNC machining process, whether it is positioning datum, clamping method, tool, cutting method analysis, etc., it can be simplified through a process, but the data and machining production process are more complicated, and we need to carry out these influencing factors. Fully considered, and even for the same machining task, the CNC machining process can have multiple design solutions, and multiple machining parts and machining tools can be used as the main line of development for construction process arrangements. The process has more diversified characteristics , This is the difference between CNC machining process and traditional machining process.

2. Power tools and fixtures

In the CNC machining process, not only the coordinate direction of the fixture and the machine tool must be determined, but also the size relationship between the part and the machine tool coordinate system must be coordinated. In addition, the two steps of positioning and clamping need to be effectively controlled during the clamping process. Under the traditional machining technology, due to the limited machining capacity of the machine tool itself, it is necessary to perform multiple clamping during the machining. As well as the need to use special fixtures, the design and manufacturing costs of fixtures have risen, which invisibly increases production costs. The positioning of the CNC machining process can be used to debug the instrument. In most cases, no special fixture design is required, so its cost is relatively low.

3. Tool

In the production process of CNC machining, the selection of tools needs to be analyzed and determined according to the machining technology and machining methods. Especially in CNC machining, the use of information for high-speed cutting can not only help improve the efficiency of machining enterprises, but also the quality of processed products can be socially guaranteed, effectively reducing the probability of cutting deformation and shortening the machining cycle, so the demand for cutting tools Further increase.

 


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