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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Elimination of Gear Backlash in CNC Machining Feed System

Elimination of Gear Backlash in CNC Machining Feed System   The transmission gear in the feed system of the CNC machining machine tool must eliminate the transmission gap between the meshing gears as much as possible, otherwise the motion will lag behind the command signal after each reversal of the feed system, which will affect the machining accuracy (accuracy) ). There are the following two common methods for CNC machining machine tools to eliminate the transmission gear gap.   1. Rigidity adjustment method   The rigid adjustment method is an adjustment method that cannot be automatically compensated for the tooth side clearance after adjustment. Therefore, the pitch tolerance and tooth thickness of the gear must be strictly controlled, otherwise the flexibility of the transmission will be affected. This adjustment method has a relatively simple structure and a better transmission rigidity.   (1) Eccentric shaft adjustment method   As shown in Figure 610, the gear 1 is mounted on th

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:

 

That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.

 

2. Gray collar layer:

 

One, CNC machining programmer:

 

Master the knowledge of 5 Axis CNC machining Aluminum technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC automatic programming and manual programming technology. CNC machining is a process method for parts processing on CNC machine tools. The process regulations of CNC machine tool processing and traditional machine tool processing are generally the same, but significant changes have also taken place. A machining method that uses digital information to control the displacement of parts and tools. It is an effective way to solve the problems of variable parts, small batches, complex shapes, and high precision, and to achieve high-efficiency and automated processing. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and letters, and the processing required by the processing technology. It generally refers to the process of processing parts on CNC machine tools. In order to improve the degree of production automation, shorten the programming time and reduce the cost of CNC machining, a series of advanced CNC machining technologies have been developed and used in the aerospace industry. This kind of personnel is in high demand, especially in the mold (title: mother of industry) industry is very popular, and the treatment is also very high.

 

Second, the maintenance and repair personnel of CNC machine tools (attribute: automated machine tools):

 

Master the mechanical structure and electromechanical joint adjustment of CNC machine tools, master the operation and programming of CNC machine tools, and be familiar with the characteristics of various CNC systems, software and hardware structures, PLC and parameter settings. Proficient in the mechanical and electrical debugging and maintenance of CNC machine tools. The demand for such personnel is relatively small, but it is very difficult to train such personnel and requires a large amount of practical experience (experience) accumulation, which is currently very scarce, and their remuneration is also high.

 

3. Gold collar layer:

 

A generalist in CNC machining, possesses and is proficient in the comprehensive knowledge required by CNC machining operators, CNC programmers, and CNC maintenance and repair personnel, and has accumulated a lot of practical experience in actual work, and has a wide range of knowledge. CNC machining CNC is also called computer gong, CNCCH or numerical control machine tool. It is actually a kind of name in Hong Kong, which greatly reduces the number of tooling. CNC machining beryllium copperwith complex shapes does not require complex tooling. CNC machining is a new type of processing technology, the main work It is to compile the processing program, that is, to convert the original manual work to computer programming. If you want to change the shape and size of the part, you only need to modify the part processing program, which is suitable for new product development and modification. Proficient in the mechanical structure design of CNC machine tools (attribute: automated machine tool) and electrical design of CNC system, master the electromechanical joint debugging of CNC machine tools (attribute: automated machine tool). Can complete the selection of CNC system, the design, installation, debugging and maintenance of the electrical system of CNC machine tools. Can independently complete the CNC transformation of machine tools. They are the sought-after talents of enterprises (especially private enterprises), and their remuneration is very high.

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