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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stress,

The traction converter of the high-speed EMU adopts a fully enclosed circulating water cooling system


The heat dissipation capacity of the cooling system of the traction converter directly affects whether the converter can work safely and stably for a long time. For the cooling system of the traction converter of the CRH3 EMU, the dimensions and boundary conditions required for model simulation are obtained by actual measurement and dynamic test tests, ensuring the authenticity of the simulation analysis. Using ANSYS/FLOTRAN to simulate the flow field and temperature field of the heat exchanger of the traction converter cooling system in three dimensions. Compared with the previous empirical simplified formula method or experimental measurement method, it avoids the problems of poor calculation accuracy and difficult measurement. The distribution of wind speed, pressure and temperature of the heat exchanger of the cooling system can be easily and clearly obtained. By comparing and designing the temperature change of the coolant inlet and outlet pipes, the heat dissipation power of the converter cooling system is calculated, which provides a reliable basis for the performance evaluation and structural improvement of the CRH3 traction converter cooling system.

Traction converter cooling system structure The CRH3 high-speed EMU traction converter adopts a fully enclosed circulating water cooling system. The cooling system consists of an expansion tank, a water pump, a water-air heat exchanger, a cooling module, a pipeline, etc. The cooling medium is a mixture of high-purity water and antifreeze. Traction converter filter cutoff valve fan heat exchanger, quick connector expansion tank water pump pressure sensor temperature sensor, pressure sensor temperature sensor cutoff valve, traction converter cooling system working principle, the cooling medium is pumped to the main converter by the water pump In the heat exchanger outside the device, part of the cooling medium flows from the heat exchanger to the expansion tank, and the remaining part of the cooling medium flows back to the main converter after being cooled by the heat exchanger, flows into the 8 phase component modules connected in parallel, and communicates with the power device. Heat exchange; then it is pumped out by the water pump, and then pumped to the heat exchanger by the water pump, and so on.

For automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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