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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

How Do Cnc Swiss Machines Work

How Do Cnc Swiss Machines Work Save 0 What Is Swiss Machine –The full name of the walking CNC lathe, it can also be called the spindle box mobile CNC automatic lathe, the economical turning and milling compound machine tool or the slitting lathe. It belongs to precision machining equipment, which can complete compound  machining such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch  machining of precision hardware and special-shaped shafts. This machine tool first originated in Germany and Switzerland. In the early stage, it was mainly used for precision machining of military equipment. With the continuous development and expansion of industrialization, due to the urgent needs of the market, it was gradually applied to the  machining of civilian products; the development of similar machine tools in Japan and South Korea Earlier than China, it was mainly used in the military industry in the early days. After the war, it was gradually

Spring Design Attention And Roll Forming Method

Spring Design Attention And Roll Forming Method The coiling characteristics and methods of springs are divided into cold coiling method and hot coiling method. Cold winding method: When the diameter of the spring wire is less than 8mm, the cold winding method is adopted. High-quality carbon spring steel wire is usually first cold drawn and then heat treated. After winding, it is generally not quenched, but only tempered at low temperature to eliminate the internal stress during winding. Hot-rolling method: Springs with larger diameter (>8mm) spring wire should use hot-rolling method. Hot rolled springs must be quenched and tempered at medium temperature. The Design Process Of Various Springs ·          Installation space: When designing a  compression spring , it is necessary to have a clear understanding of the space required for the installation of the spring, in order to effectively grasp the basic manufacturing conditions of the compression spring, including the outer diam

The Influence of CNC Turning and Milling Machining on Turning Efficiency

The cutting efficiency of CNC lathes will be affected by human factors, environmental factors and the machine tool itself. Let's talk about the influence of cutting amount and cutting tools on CNC lathe processing among many factors.

 

Reasonable cutting amount can improve the efficiency of CNC lathe. When the laser cutting speed is increased by 10 times and the feed rate is increased by 20 times, far beyond the traditional cutting forbidden zone, the cutting mechanism has undergone a fundamental change.

 

The result of CNC turning and milling combined processing is: the metal removal rate per unit power is increased by 30% to 40%, the cutting force is reduced by 30%, the cutting life of the tool is increased by 70%, and the cutting left on the workpiece is greatly reduced. Heat, cutting vibration almost disappeared; cutting processing has taken an essential leap. According to the current situation of CNC lathes, increase the feed per tooth, improve productivity and tool life.

  

The effect of CNC milling and turning compound machining of ear cutters on CNC lathes is like the effect of wheels on automobiles. The material used to make the tool must have high high temperature hardness and wear resistance, necessary bending strength, impact toughness and chemical inertness, good manufacturability (wire cutting, metal forging, sueface treatment, etc.), and not easy to deform. A good tool can improve the efficiency of machining and the accuracy of the workpiece to be cut.

  

Other factors such as power supply, familiar operation, reasonable materials and other factors will affect the processing of CNC lathes.

 

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