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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

The Influence of CNC Turning and Milling Machining on Turning Efficiency

The cutting efficiency of CNC lathes will be affected by human factors, environmental factors and the machine tool itself. Let's talk about the influence of cutting amount and cutting tools on CNC lathe processing among many factors.

 

Reasonable cutting amount can improve the efficiency of CNC lathe. When the laser cutting speed is increased by 10 times and the feed rate is increased by 20 times, far beyond the traditional cutting forbidden zone, the cutting mechanism has undergone a fundamental change.

 

The result of CNC turning and milling combined processing is: the metal removal rate per unit power is increased by 30% to 40%, the cutting force is reduced by 30%, the cutting life of the tool is increased by 70%, and the cutting left on the workpiece is greatly reduced. Heat, cutting vibration almost disappeared; cutting processing has taken an essential leap. According to the current situation of CNC lathes, increase the feed per tooth, improve productivity and tool life.

  

The effect of CNC milling and turning compound machining of ear cutters on CNC lathes is like the effect of wheels on automobiles. The material used to make the tool must have high high temperature hardness and wear resistance, necessary bending strength, impact toughness and chemical inertness, good manufacturability (wire cutting, metal forging, sueface treatment, etc.), and not easy to deform. A good tool can improve the efficiency of machining and the accuracy of the workpiece to be cut.

  

Other factors such as power supply, familiar operation, reasonable materials and other factors will affect the processing of CNC lathes.

 

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