Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t
How Do Cnc Swiss Machines Work Save 0 What Is Swiss Machine –The full name of the walking CNC lathe, it can also be called the spindle box mobile CNC automatic lathe, the economical turning and milling compound machine tool or the slitting lathe. It belongs to precision machining equipment, which can complete compound machining such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch machining of precision hardware and special-shaped shafts. This machine tool first originated in Germany and Switzerland. In the early stage, it was mainly used for precision machining of military equipment. With the continuous development and expansion of industrialization, due to the urgent needs of the market, it was gradually applied to the machining of civilian products; the development of similar machine tools in Japan and South Korea Earlier than China, it was mainly used in the military industry in the early days. After the war, it was gradually
Spring Design Attention And Roll Forming Method The coiling characteristics and methods of springs are divided into cold coiling method and hot coiling method. Cold winding method: When the diameter of the spring wire is less than 8mm, the cold winding method is adopted. High-quality carbon spring steel wire is usually first cold drawn and then heat treated. After winding, it is generally not quenched, but only tempered at low temperature to eliminate the internal stress during winding. Hot-rolling method: Springs with larger diameter (>8mm) spring wire should use hot-rolling method. Hot rolled springs must be quenched and tempered at medium temperature. The Design Process Of Various Springs · Installation space: When designing a compression spring , it is necessary to have a clear understanding of the space required for the installation of the spring, in order to effectively grasp the basic manufacturing conditions of the compression spring, including the outer diam
When Cnc Machining processes are divided, it must be flexibly controlled based on the structure and manufacturability of the parts, the functions of the CNC machining center machine tools, the number of parts CNC machining content, the number of installations and the production organization of the unit. It is also recommended to adopt the principle of process concentration or the principle of process dispersion, which should be determined according to the actual situation, but must strive to be reasonable. The division of processes can generally be carried out according to the following methods:
When CNC machining is divided into processes, it must be flexibly controlled according to the structure and manufacturability of the parts, the functions of the CNC machining center machine tools, the number of parts CNC machining content, the number of installations and the production organization of the unit. It is also recommended to adopt the principle of process concentration or the principle of process dispersion, which should be determined according to the actual situation, but must strive to be reasonable. The division of processes can generally be carried out according to the following methods:
1. Tool centralized sorting method.
This method is to divide the process according to the tool used, and use the same tool to process all the parts that can be completed on the part. In order to reduce the tool change time, compress the idle time, and reduce unnecessary positioning errors, the parts can be processed according to the method of tool concentration, that is, in one clamping, use one tool to process all the parts that may be processed as much as possible, and then Change another knife to process other parts. This can reduce the number of tool changes during the plasctic machining, reduce idle time, and reduce unnecessary positioning errors.
2, the order of processing parts.
The structure and shape of each part are different, and the technical requirements of each surface are also different. Therefore, the positioning methods are different during processing, so the process can be divided according to the different positioning methods.
For parts with a lot of processing content, the processing part can be divided into several parts according to its structural characteristics, such as inner shape, shape, curved surface or plane, etc. Generally, the plane and positioning surface are processed first, and then the hole is processed; the simple geometric shape is processed first, and then the complex geometric shape is processed; the parts with lower precision are processed first, and then the parts with higher precision requirements are processed.
3, the roughing and finishing are sorted in order.
When dividing the process according to factors such as the machining accuracy, rigidity and deformation of the part, the process can be divided according to the principle of separating rough and finishing, that is, roughing and then finishing. At this time, different machine tools or different tools can be used for processing; For parts that are prone to deformation during CNC machining, due to the deformation that may occur after rough machining, it needs to be corrected. Therefore, in general, all the rough and finishing processes must be separated.
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