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What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

Investment Casting Materials and Manufacturing Process

Mold material The performance of the molding material should not only ensure the convenient production of investment molds with accurate dimensions and high surface finish, good strength and light weight, but also create conditions for the manufacture of mold shells and good castings. Molding materials are generally formulated with waxes, natural resins and plastics (synthetic resins). All mold materials mainly prepared with wax materials are called wax-based mold materials, and their melting point is low, 60~70 ° C; all mold materials mainly prepared with natural resins are called resin-based mold materials, with a slightly higher melting point, about 70 °C. ~120℃. invest-casting.com   Precision Investment Castings China prototype company service include :  High Quality Investment Casting Parts Custom , Lost Wax Investment Casting Sand Casting , Lost Foam Casting , Gravity Casting , Die Casting , Graphite Casting , Casting Moldsmanufacturers . Manufacture of Folding Investments In t

알루미늄 합금 다이캐스팅의 단점을 해결하는 것이 편리합니다!

알루미늄 합금 다이캐스팅은 현재 현재의 전자제품 , 자동차 , 생활필수품 등 많은 산업과 분야에서 널리 사용되고 있습니다 . 그러나 알루미늄 합금 다이캐스팅에서 자주 발생하는 몇 가지 결함 및 해결 방법은 다음과 같습니다 .   알루미늄 합금 다이캐스팅   1. 불순물   알루미늄 합금 다이 캐스팅의 불순물 문제는 주로 특정 온도에서 알루미늄 , 규소 및 다량의 철 , 망간 , 크롬 및 기타 화합물을 포함하는 결정립과 일부 산화물로 구성됩니다 .   해결책 : 알루미늄 잉곳의 조성을 엄격하게 제어하고 , 제련로의 난로를 정기적으로 청소하고 , 정기적으로 슬래그를 처리하면 문제를 해결할 수 있습니다 .   2. 구강 문제   다공성은 다이캐스팅 부품의 내부 또는 표면에 나타나는 다양한 크기의 구멍을 말하며 , 이는 다이캐스팅 부품의 경도 부족으로 이어져 표면의 외관에 영향을 줍니다 .   Solution: 적절한 정제제를 사용하여 모공을 처리하고 , 공정을 조정하고 , 저속을 적절하게 줄이고 , 이형제가 너무 많이 분사되어 모공 문제가 해결되지 않는지 확인하십시오 .   3. 균열 문제   균열은 알루미늄 합금 다이캐스팅의 매트릭스가 파괴되고 , 외력의 작용에 따라 확장되는 경향이 있는 선형 또는 기타 라인인 기다란 틈이 형성되는 것을 의미합니다 .   솔루션 : 합금 조성을 올바르게 제어하고 , 냉각수 회로를 늘리고 , 알루미늄 합금 다이캐스팅의 구조를 변경하고 , 사출 위치를 변경하거나 증가시키면 해결할 수 있습니다 . PINJIN 서비스에는 다음이 포함됩니다 . 알루미늄 다이캐스팅 , 아연 다이캐스팅 , 마그네슘 다이캐스팅 , 투자 주조 , 모

Valve Body

It's used to pipeline

Material:brass H62

Material specification:∅25×64

Surface treatment:chrome plated

 

Properties of brass H62

H62 brass represents ordinary brass with an average copper content of 62%,ordinary brass is based on the addition of other elements of copper alloy be called special brass and it is still represented by "H",followed by the chemical symbol and average composition f other added elements.Such as H62 that the copper content is 60.5%~63.5%,remaining content is zinc.HA59-3-2 indicates that its copper content is 57%~60%,aluminum content about 2.5%~3.5%,nickel content is 2%~3%,and the remaining content is zinc.There are three kinds of brass that are divided into ordinary brass,special brass and cast brass.Cast brass begins with ZCu followed by the symbol of other elements and their average content.

 

Ordinary brass has good mechanical properties,it has good plasticity in the cold state,better plasticity in the hot state.Has good machinability,easy brazing and welding,corrosion resistance,but it is easy to produce crack.In addition,the price is cheap and widely used in a common brass variety.H62 brass is much harder at room temperature in β phase than in a phase,so it can be used for parts that bear large loads."a+"two-phase brass can be hot machining above 600℃.Microstructure of a+β two-phase brass:a is a bright white solid solution and β is a CuZn-based ordered solid solution.

 

It can make all kinds of tensile and bending manufacturing stress parts,such as pins,rivets,washers,nuts,ducts,barometer springs,screen mesh,radiator parts,etc.

 

Mechanical property

Strength of extension(Rm N/mm2):385.0

Extend rate(A%):15.0

Chemical component Cu:60.5-63.5 Ni:0.5 Fe:0.15 Pb:0.08 Zn:remaining

Impurity:0.5

Mechanical property:(σb/MPa)410-630

Elongation(δ10/%)≥10

Vickers hardness:(HV)105-175

Thickness≥0.3)Note:thickness 0.3-10

 

Processing technic

The quantities of tools:9 tools

Tool Type

35°round turning tool

2MM cut-off tool

∅7.1 drill bit

∅8 boring tool

∅8 inside threading tool

∅5.5 drill bit

1/4-32 screw tap

∅8 milling cutter

∅1.5 drill bit

∅1.5 milling cutter

According to the drawing to analysis that the copper valve parts haven't special precision requirements in the shape and position tolerance.Therefore,we choose the direction of 5/8 thread of the parts as the priority for machining,because there is a requirements of R0.5 Angle in this direction.In order to fillet R0.5 Angle and the cylindrical inclined plane and end face processed surface connection relationship is more perfect.

 

Use 35°round turning tool machining parts shape,then use ∅7.1 drill bit, ∅8 boring tool to machining ∅7.1 and 5/8 x18 thread bottom hole.

Use ∅8 inside threading tool to machining 5/x18 thread,then use ∅1.5 drill bit,∅1.5 milling cutter to machining hole of ∅1.5×3.5 size,then use ∅5.5 drill bit,1/4-32 tap screw and ∅8 milling cutter to machining ∅9.5 and 1/4-32 thread,then cut off the parts use 2mm cut off tool.

 

It is necessary to custom clamp before processing at both end,male thread 5/8×18 length is 11mm.As following picture shows:

     The reason is that the surface is inclined plane of this parts and there is no clamping condition.So it only can assembly with 5/8×18 internal thread which has been machined with the 5/8×18 external thread of the fixture.Then processing of the remaining part,which not only ensure the repeated positioning error of the parts but also improved the processing efficiency.

 

    Use 35°round turning tool to machining total length 59mm,then use ∅7.1 drill bit and ∅8 boring tool to machining 1/2×20 thread.Finally make surface treatment of chrome plated.

    

      Please refer to finished parts as below:

Recommended Products:Customized Stainless Steel CNC turning parts

Link to this article:Valve Body

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