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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

How Do Cnc Swiss Machines Work

How Do Cnc Swiss Machines Work Save 0 What Is Swiss Machine –The full name of the walking CNC lathe, it can also be called the spindle box mobile CNC automatic lathe, the economical turning and milling compound machine tool or the slitting lathe. It belongs to precision machining equipment, which can complete compound  machining such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch  machining of precision hardware and special-shaped shafts. This machine tool first originated in Germany and Switzerland. In the early stage, it was mainly used for precision machining of military equipment. With the continuous development and expansion of industrialization, due to the urgent needs of the market, it was gradually applied to the  machining of civilian products; the development of similar machine tools in Japan and South Korea Earlier than China, it was mainly used in the military industry in the early days. After the war, it was gradually

Spring Design Attention And Roll Forming Method

Spring Design Attention And Roll Forming Method The coiling characteristics and methods of springs are divided into cold coiling method and hot coiling method. Cold winding method: When the diameter of the spring wire is less than 8mm, the cold winding method is adopted. High-quality carbon spring steel wire is usually first cold drawn and then heat treated. After winding, it is generally not quenched, but only tempered at low temperature to eliminate the internal stress during winding. Hot-rolling method: Springs with larger diameter (>8mm) spring wire should use hot-rolling method. Hot rolled springs must be quenched and tempered at medium temperature. The Design Process Of Various Springs ·          Installation space: When designing a  compression spring , it is necessary to have a clear understanding of the space required for the installation of the spring, in order to effectively grasp the basic manufacturing conditions of the compression spring, including the outer diam

Troubles and treatment methods of automobile electric windows

The power window system is composed of windows, window regulators, motors, relays, switches and other devices. The general power window system is equipped with two sets of control switches. One set on the dashboard or the driver’s door armrest is the main switch. The driver controls the lifting of each window. The other set is installed on each passenger door as a sub-switch, which can be manipulated by passengers. Generally, a disconnect switch is also installed on the main switch. If it is disconnected, the sub-switch will not work.

When you buy takeouts at the parking lot or at a fast food restaurant, the power window is a very convenient design. Its mechanical device is not complicated, and the fuel supply is the main body of maintenance. However, since the mechanical device is located inside the door, the inner cover needs to be removed. The concealed screw for fixing the inner cover can be found inside the recess of the door handle. The device using gears and steel cables takes the arm fulcrum and the slider part as the refueling center. The underside of the inner cover is covered with waterproof plastic, so it is very important to restore it to its original shape.

The stain of the car window glass not only affects the appearance, but also affects the field of vision. Excessive stains even affect the action of the electric window opening and closing. To prevent rainwater from flowing into the car, a rubber band is attached to the upper end of the window frame, which is also a place that often comes in contact with the glass. After the glass is stained, the friction with the rubber band will increase, and the switch will also be affected, so the glass must be kept clean at all times.

Electric opening and closing of the windows consumes a lot of power. The sound of the engine may even change at the moment of activation in the slow state. Therefore, for cars with weak batteries, be careful not to open or close the windows at the same time.

1. The reason for the unsmooth action of the electric switch window is mostly that the oil in the lift inside the door is exhausted, and the inner cover should be removed and added.

2. If the glass can’t move at all, it may be a switch failure. If it is a failure of the switch, it can only be replaced.

3. If the electronic device does not operate, it is common sense to check the fuse. Check carefully which fuse is for power windows.

4. When the action of the switch becomes worse and the window cannot be opened smoothly, the possibility of the switch malfunction is high.

5. Before refueling the internal mechanical devices, first remove the inner cover. Just remove the concealed screws and the snap-action switch.

6. Remove the inner cover, peel off the waterproof plastic paper underneath, to expose the lift mechanism of the car window.

7. Spray grease on the inside of the arm pivots and gears. While moving up and down, while spraying, very small parts can be painted.

8. The sliding parts supporting both ends of the glass also need to be checked. When the sliding condition between the glass and the heat conduction is poor, a brightener can be applied.

9. In order to make the glass slide smoothly, it is important to minimize resistance. The staining of the glass will also become resistance, and the car windows should be kept clean.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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