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What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

How Do Cnc Swiss Machines Work

How Do Cnc Swiss Machines Work Save 0 What Is Swiss Machine –The full name of the walking CNC lathe, it can also be called the spindle box mobile CNC automatic lathe, the economical turning and milling compound machine tool or the slitting lathe. It belongs to precision machining equipment, which can complete compound  machining such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch  machining of precision hardware and special-shaped shafts. This machine tool first originated in Germany and Switzerland. In the early stage, it was mainly used for precision machining of military equipment. With the continuous development and expansion of industrialization, due to the urgent needs of the market, it was gradually applied to the  machining of civilian products; the development of similar machine tools in Japan and South Korea Earlier than China, it was mainly used in the military industry in the early days. After the war, it was gradually

Spring Design Attention And Roll Forming Method

Spring Design Attention And Roll Forming Method The coiling characteristics and methods of springs are divided into cold coiling method and hot coiling method. Cold winding method: When the diameter of the spring wire is less than 8mm, the cold winding method is adopted. High-quality carbon spring steel wire is usually first cold drawn and then heat treated. After winding, it is generally not quenched, but only tempered at low temperature to eliminate the internal stress during winding. Hot-rolling method: Springs with larger diameter (>8mm) spring wire should use hot-rolling method. Hot rolled springs must be quenched and tempered at medium temperature. The Design Process Of Various Springs ·          Installation space: When designing a  compression spring , it is necessary to have a clear understanding of the space required for the installation of the spring, in order to effectively grasp the basic manufacturing conditions of the compression spring, including the outer diam

The application of frame assembly in the processing technology and integration of auto parts

Processing unit based on group technology We adopted the organization form of processing unit in the machining workshop in the technical transformation project of the relocation of an automobile chassis parts manufacturer. The company mainly produces independent suspension systems and brake parts. The original processing and production are divided into multiple workshops. Due to the limitations of the original site, the layout of the workshops is relatively scattered. The main production organization in the workshop is the cluster layout, resulting in production logistics Cross and roundabout, increase logistics costs. This time because of the opportunity of relocation and technical reform, the company hopes to expand its production capacity while improving its management level and gradually realize ERP management.

After analyzing the products and production process of the factory, it is found that the main processing parts of the factory, such as ball pins, spherical pins, joints, ends, etc., have structural, material similarity and process similarity, and they are large in quantity, suitable for group processing technology .

The analysis is now carried out with the production workshop of independently suspended lever arms. The workshop is divided into joint processing area, end processing area, spherical pin processing area, etc. according to the principle of similar parts structure and process similarity. Each district is divided into 23 processing units according to the production program of the product, which is beneficial for enterprises to replicate and expand their production capacity according to their own capabilities and market demand. Take the spherical pin processing as an example. The part blank is an outsourcing forging into the blank warehouse. The part processing consists of drilling the center hole (double-sided centering machine tool) y rough turning rod and ball (profiling lathe) y drilling (drilling machine) ) Y Finish turning the rod and ball (CNC lathe), and enter the warehouse after cleaning and inspection after processing. The layout of the machine tool for the spherical pin processing unit. This processing unit adopts a U-shaped layout.

This group of processing units can complete the annual production capacity of 100,000 pieces, and can be replicated with the expansion of the production program; the material carts are used for transportation between the processing units, and the logistics basically flows in the closed production unit. The processing of various machine tools The ability is relatively balanced, which can greatly reduce the waiting time; the operation of the CNC lathe adopts the way that one person takes care of two equipment at the same time, which improves the simultaneous care coefficient of the equipment. It can be seen that the adoption of this layout scheme has significantly improved logistics and reduced production costs.

After the transformation of modern production management based on group technology, the enterprise needs to implement ERP system to integrate enterprise resources and improve management level. Group production units are connected to the ERP system through information technology, which builds the foundation of modern management. As shown, the entire production management system is centered on ERP, and the scheduling management is based on the principles of /urgent priority 0/inventory * small 0. Processed parts use the product data management system to convert the information required by the ERP from the CAD system; the production management system interacts with the ERP data to determine the process route, man-hour quota and tools according to group technology or computer-aided process design (CAPP) to convert the parts The processing tasks are assigned to the corresponding processing units. As a result, the workshop plans to replace the original process management with the management of similar parts; the quality management is mainly transformed from the control of the inspectors to the automatic control of the processing unit; the worker is developed from one person, one machine to one person with multiple machine tools. As the basis of the flexible manufacturing system (FMS), the processing unit simplifies production planning and scheduling, and improves the flexibility and work efficiency of workshop production.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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