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What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machining

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What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

Precautions for the use of calliper

Calliper has a variety of measuring modes, easy to operate, durable, versatile and low cost, can be said to be the most common measuring tool in the tool box. However, there are a lot of matters needing attention to the correct use of calipers. Let's start with the error factors that affect the measurement results.

 

Error component

When measuring with calipers, there are many factors that cause errors, such as parallax, error caused by structure not in accordance with Abbe principle, thermal expansion caused by temperature difference between calipers and workpieces, and so on. In addition, because the caliper has no constant pressure device, it is difficult to grasp the appropriate and uniform force measurement when measuring, which is another factor causing errors.

The structure of calipers does not conform to Abbe's principle

 

The structure of calipers doesn't conform to Abbe's principle

The reading number axis and measuring axis of calipers do not conform to Abbe principle because of different axes, so when using calipers, the root or tip of the claw is used to measure, there will be a risk of increasing the measurement error. When measuring, it should be noted that the measured workpiece should be as close to the ruler body as possible (reading number axis).

 

Read the parallax of the scale

Look directly at the cursor scale when checking that it is aligned with the main scale divider.

The difference height between the vernier and the main ruler scale surface is easy to cause reading error. As shown in the figure below, if the cursor scale is viewed from an oblique direction, the error shown in the figure ΔX will result. To avoid this effect, the JIS specification states that the step height (H) should not be greater than 0.3mm.

 

 

Bending of datum end face

The bending of the ruler that guides the ruler to slide will result in an error as shown in the figure below, which can be expressed by the same calculation formula as the error that does not conform to Abbe's principle.

 

Assume that the deformation caused by bending of the guide ruler is 0.01mm/50mm, and the tip of the outside diameter is 40mm to calculate:f=40mm×0.01÷50=0.008mm

 

The relationship between measurement and temperature

The body of the caliper is generally made of stainless steel, which has the same thermal expansion coefficient (10.2±1)×10-6/K as the iron metal. The influence of the material of the measured object, room temperature and the temperature of the workpiece on the measurement should be considered when measuring.

 

Precautions in operation

The calipers are very sharp, so the instrument must be handled with care to avoid personal injury.

Avoid damaging the scale of the digital caliper. Do not encode the identification number or leave other information with the electric pen.

Avoid damaging the scale of the digital caliper. Do not encode the identification number or leave other information with the electric pen.

Maintenance of sliding surfaces and measuring surfaces

Before using calipers, wipe away dust and dirt on sliding and measuring surfaces with a soft, dry cloth.

 

Check and calibrate the origin before use

Clip a clean piece of paper between your outer PAWS and slowly pull it out. Close the caliper and make sure the vernier scale (or display) is set to zero before using the caliper. When using digital calipers, reset the battery after replacing it (zero button).

Operation after use

After using the caliper, wipe off the water and oil thoroughly. Then, lightly smear with anti-rust oil and let dry before storing. Waterproof calipers, in order to prevent the occurrence of rust after use, also need to wipe the water calipers.

 

Storage Precautions

Avoid direct sunlight, high temperature, low temperature and store in high humidity. If digital calipers are not used for more than three months, remove the battery before storage. Do not allow the outside measuring claw of the caliper to be completely closed during storage.

 

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