Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t
How Do Cnc Swiss Machines Work Save 0 What Is Swiss Machine –The full name of the walking CNC lathe, it can also be called the spindle box mobile CNC automatic lathe, the economical turning and milling compound machine tool or the slitting lathe. It belongs to precision machining equipment, which can complete compound machining such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch machining of precision hardware and special-shaped shafts. This machine tool first originated in Germany and Switzerland. In the early stage, it was mainly used for precision machining of military equipment. With the continuous development and expansion of industrialization, due to the urgent needs of the market, it was gradually applied to the machining of civilian products; the development of similar machine tools in Japan and South Korea Earlier than China, it was mainly used in the military industry in the early days. After the war, it was gradually
Spring Design Attention And Roll Forming Method The coiling characteristics and methods of springs are divided into cold coiling method and hot coiling method. Cold winding method: When the diameter of the spring wire is less than 8mm, the cold winding method is adopted. High-quality carbon spring steel wire is usually first cold drawn and then heat treated. After winding, it is generally not quenched, but only tempered at low temperature to eliminate the internal stress during winding. Hot-rolling method: Springs with larger diameter (>8mm) spring wire should use hot-rolling method. Hot rolled springs must be quenched and tempered at medium temperature. The Design Process Of Various Springs · Installation space: When designing a compression spring , it is necessary to have a clear understanding of the space required for the installation of the spring, in order to effectively grasp the basic manufacturing conditions of the compression spring, including the outer diam
Calliper has a variety of measuring modes, easy to operate, durable, versatile and low cost, can be said to be the most common measuring tool in the tool box. However, there are a lot of matters needing attention to the correct use of calipers. Let's start with the error factors that affect the measurement results.
Error component
When measuring with calipers, there are many factors that cause errors, such as parallax, error caused by structure not in accordance with Abbe principle, thermal expansion caused by temperature difference between calipers and workpieces, and so on. In addition, because the caliper has no constant pressure device, it is difficult to grasp the appropriate and uniform force measurement when measuring, which is another factor causing errors.
The structure of calipers does not conform to Abbe's principle
The structure of calipers doesn't conform to Abbe's principle
The reading number axis and measuring axis of calipers do not conform to Abbe principle because of different axes, so when using calipers, the root or tip of the claw is used to measure, there will be a risk of increasing the measurement error. When measuring, it should be noted that the measured workpiece should be as close to the ruler body as possible (reading number axis).
Read the parallax of the scale
Look directly at the cursor scale when checking that it is aligned with the main scale divider.
The difference height between the vernier and the main ruler scale surface is easy to cause reading error. As shown in the figure below, if the cursor scale is viewed from an oblique direction, the error shown in the figure ΔX will result. To avoid this effect, the JIS specification states that the step height (H) should not be greater than 0.3mm.
Bending of datum end face
The bending of the ruler that guides the ruler to slide will result in an error as shown in the figure below, which can be expressed by the same calculation formula as the error that does not conform to Abbe's principle.
Assume that the deformation caused by bending of the guide ruler is 0.01mm/50mm, and the tip of the outside diameter is 40mm to calculate:f＝40mm×0.01÷50＝0.008mm
The relationship between measurement and temperature
The body of the caliper is generally made of stainless steel, which has the same thermal expansion coefficient (10.2±1)×10-6/K as the iron metal. The influence of the material of the measured object, room temperature and the temperature of the workpiece on the measurement should be considered when measuring.
Precautions in operation
The calipers are very sharp, so the instrument must be handled with care to avoid personal injury.
Avoid damaging the scale of the digital caliper. Do not encode the identification number or leave other information with the electric pen.
Avoid damaging the scale of the digital caliper. Do not encode the identification number or leave other information with the electric pen.
Maintenance of sliding surfaces and measuring surfaces
Before using calipers, wipe away dust and dirt on sliding and measuring surfaces with a soft, dry cloth.
Check and calibrate the origin before use
Clip a clean piece of paper between your outer PAWS and slowly pull it out. Close the caliper and make sure the vernier scale (or display) is set to zero before using the caliper. When using digital calipers, reset the battery after replacing it (zero button).
Operation after use
After using the caliper, wipe off the water and oil thoroughly. Then, lightly smear with anti-rust oil and let dry before storing. Waterproof calipers, in order to prevent the occurrence of rust after use, also need to wipe the water calipers.
Storage Precautions
Avoid direct sunlight, high temperature, low temperature and store in high humidity. If digital calipers are not used for more than three months, remove the battery before storage. Do not allow the outside measuring claw of the caliper to be completely closed during storage.
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