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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Micro-lubrication technology is used for the bearing bush of the deweighting and balancing machine

Balancing machines are widely used in modern machinery, and the choice of lubrication methods is also very important. Traditional lubrication methods generally use oil lubrication, but in the deweighting process, the chips are easy to fall and get stuck on the bearing bush, which affects the deweighting balance. Accuracy.
If the bearing bush of the balancer adopts micro-lubrication, it can effectively solve the problem that the chips are easy to fall and get stuck on the bearing bush and affect the accuracy of the balance of weight removal. It will also obtain many benefits: The use of micro-lubrication can reduce oil consumption and save energy. Environmentally friendly
The running cost of the micro-lubrication system is very low. Compressed air is the power source of the system, and the energy consumption is low; it can reduce the damage caused by chip jamming between the bearing bush and the journal when using oil lubrication;
It can provide good lubrication to the drill bit and prolong the service life of the cutting tool-the drill bit.Compared with traditional lubrication methods, there are many advantages of micro-lubrication. In order to ensure the effect of micro-lubrication, special attention should be paid to the following two points:
Dry and stable air source: The stability of the air source pressure is an important factor for the normal operation of the micro-lubrication device.The power source of the micro-lubrication device is compressed air, so the stability of the compressed air pressure is very important.The moisture in the compressed air will directly affect the atomization effect, and the lubrication effect will also be affected. Therefore, the stability of the air source pressure and the drying of the air source are very important.
2. The design of the oil mist output channel size of the bearing bush of the balancer is very important, and its rationality directly affects the lubrication effect of the bearing bush.For the design of the bearing bush, in practical applications, the design passage of the bearing bush does not need to be too large, and the corresponding calculation can generally be carried out according to the size of the journal.The micro-lubrication itself has a very small diameter at the lubrication terminal.If the passage is too large, the air supply will be insufficient and the oil mist output will be too large, resulting in an impact on the operating environment.Full attention should be paid to the design.

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