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What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

Investment Casting Materials and Manufacturing Process

Mold material The performance of the molding material should not only ensure the convenient production of investment molds with accurate dimensions and high surface finish, good strength and light weight, but also create conditions for the manufacture of mold shells and good castings. Molding materials are generally formulated with waxes, natural resins and plastics (synthetic resins). All mold materials mainly prepared with wax materials are called wax-based mold materials, and their melting point is low, 60~70 ° C; all mold materials mainly prepared with natural resins are called resin-based mold materials, with a slightly higher melting point, about 70 °C. ~120℃. invest-casting.com   Precision Investment Castings China prototype company service include :  High Quality Investment Casting Parts Custom , Lost Wax Investment Casting Sand Casting , Lost Foam Casting , Gravity Casting , Die Casting , Graphite Casting , Casting Moldsmanufacturers . Manufacture of Folding Investments In t

How Do Cnc Swiss Machines Work

How Do Cnc Swiss Machines Work Save 0 What Is Swiss Machine –The full name of the walking CNC lathe, it can also be called the spindle box mobile CNC automatic lathe, the economical turning and milling compound machine tool or the slitting lathe. It belongs to precision machining equipment, which can complete compound  machining such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch  machining of precision hardware and special-shaped shafts. This machine tool first originated in Germany and Switzerland. In the early stage, it was mainly used for precision machining of military equipment. With the continuous development and expansion of industrialization, due to the urgent needs of the market, it was gradually applied to the  machining of civilian products; the development of similar machine tools in Japan and South Korea Earlier than China, it was mainly used in the military industry in the early days. After the war, it was gradually

Why are Bolts Tightened? What are the Benefits of Tightening Them?

Keywords:bolts,Why are bolts tightened? What are the benefits of tightening it?

Recently, there has been a lot of publicity about the spirit of craftsman, with reports on how rigorous the method of tightening bolts by German technicians is compared with the method of Tightening bolts by Chinese workers. Strictly speaking, in the process of equipment assemblly, the method of tightening bolts has been defined in the design, even with what tools?Screw bolt so simple thing, how to still decide an operation specification? Are designers really looking for trouble? In fact, the screw bolt is not as simple as imagined. The screw bolt is to make the bolt obtain an initial pretightening force. What role does this pretightening play?

 

Why to make the bolt to obtain an initial preload, this should start from the role of the bolt connection.

 

Transfer lateral force or torque

The bolt pretightening force generates pressure between the contact surfaces of the connected parts. The greater the pressure between the contact surfaces, the greater the transverse force can be transmitted. When the pressure on the contact surface is large enough, the transverse force is transferred entirely by the friction force, and the bolt only bears the pre-tightening force, not the shear stress and compressive stress, and the safety of the bolt is greatly increased, as shown in Figure 1.

 

Sealing function

When the bolt connection is used for pressure pipe or pressure vessel, the bolt should have enough pretightening force to play a sealing role, and the total pretightening force of the bolt should not be less than the pressure of the fluid between the contact surface, as shown in Figure 2. 

Prevent the structure from opening

Generally under fatigue load of bolt connection are not allowed to be fitting slotted, once produce gap between fittings, bolt tension will be increased with the increase of the tensile load increase quickly, the image below for the bolt tensile force and the load curve (as shown in figure 3), we can see that in the first half of the curve, by fitting between slit, bolt tensile slow growth, After the joint is slit, the bolt tension increases rapidly.

 

After the joint is opened, the amplitude of the alternating fatigue load of the bolt will increase rapidly, and the fatigue strength of the bolt will be greatly shortened.

Bolt tightening is analyzed from three aspects, including:

  • Bolt pretightening can prevent the opening separation of the connecting piece, improve the fatigue strength of the bolt connection;
  • To prevent the sliding of the connecting piece, relying on friction to achieve the role of the connecting piece to resist external load, to avoid the bolt subjected to shear load;
  • Prevent internal pressure leakage of pressure vessels.

 

The above three points are exactly the three parts of VDI2230 standard to calculate the bolt required preload, that is, the minimum preload required by the bolt, so as to design the appropriate bolt specification and performance grade, and finally determine the bolt preload.

 

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