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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

What kind of communication equipment five-axis machining is more worth choosing

Various engineering constructions require very high standards for various parts and components, so the selection of parts machining manufacturers is also very careful. If you want to choose machining parts suitable for your own work, you must have a special understanding of the cooperative machining manufacturers. Specifically, what kind of communication equipment five-axis machining is more worthy of the public’s choice?

A wide variety of parts that can be processed

Before deciding to cooperate with parts machining manufacturers, it is necessary to determine the types of parts that can be processed by the manufacturers. Manufacturers with more and more types of machining parts will have a broader application market to avoid the loss of cooperation between the two parties due to the incompatibility of the types of parts required by customers. Popular manufacturers can provide a variety of parts machining according to customer application needs, while ensuring the efficiency of parts machining, but also ensuring that the products are more in line with the specifications.

The quality of processed parts is better

Reliable communication equipment five-axis machining manufacturers provide better processed products, which not only meet the needs of work and application, but also meet the rigid standards of parts production. In addition, they have high wear resistance in practical applications and can be used for a long time. To avoid frequent damage, customers also need to replace parts frequently, which not only brings economic losses to customers, but also affects work progress.

Higher machining efficiency for various parts

If you want to know which one of the five-axis communication equipment is reliable, it depends on the actual machining and production efficiency. It can produce parts and components that meet the requirements in a shorter time. Not only can the parts and products be put into use as soon as possible without delaying the actual work progress, And in contrast, it can create more profitable income in a short period of time, avoiding too low machining and production efficiency to meet the customer’s demand for quantity.

Customers choose cost-effective communication equipment five-axis machining manufacturers to establish cooperation in a targeted manner. In addition to the above points, they also need to look at the durability of the actual processed parts and products, so as to avoid some factories from greatly reducing the quality of parts in order to improve machining efficiency. While burdening customers, it also delays work progress to a certain extent.

 

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