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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Elimination of Gear Backlash in CNC Machining Feed System

Elimination of Gear Backlash in CNC Machining Feed System   The transmission gear in the feed system of the CNC machining machine tool must eliminate the transmission gap between the meshing gears as much as possible, otherwise the motion will lag behind the command signal after each reversal of the feed system, which will affect the machining accuracy (accuracy) ). There are the following two common methods for CNC machining machine tools to eliminate the transmission gear gap.   1. Rigidity adjustment method   The rigid adjustment method is an adjustment method that cannot be automatically compensated for the tooth side clearance after adjustment. Therefore, the pitch tolerance and tooth thickness of the gear must be strictly controlled, otherwise the flexibility of the transmission will be affected. This adjustment method has a relatively simple structure and a better transmission rigidity.   (1) Eccentric shaft adjustment method   As shown in Figure 610, the gear 1 is mounted on th

The relationship between the main parameters of bearing temperature rise and oil-air lubrication

In high-speed machining, the thermal characteristics of the electric spindle is a main factor that affects the machining accuracy, and directly affects the increase in the speed of the electric spindle.In the temperature rise of the electric spindle unit, the bearing temperature rise is an extremely important part.The temperature rise and temperature distribution of the bearing have a great influence on the performance of the bearing. It will affect the assembly of the bearing, the working clearance of the bearing, and the performance of the lubricant.An increase in temperature will worsen the lubrication state of the bearing, leading to premature bearing failure.Therefore, the thermal analysis of the bearing system can help us choose and use the bearing reasonably, and can provide a basis for the failure and failure analysis of the bearing system.
At present, the electric shaft usually adopts precision angular contact bearings that are suitable for high speed and can bear radial and axial loads at the same time.The test shows that the three main parameters of the oil-air lubrication system (kinematic viscosity of lubricating oil, compressed air pressure, compressed air flow) affect the temperature rise of precision angular contact bearings, and the following conclusions are drawn:
The viscosity of lubricating oil affects the temperature rise of the bearing through the internal friction and heating of the bearing. With the increase of the viscosity, the temperature rise of the bearing will increase, and this trend is more obvious in the high-speed section, but as the viscosity further increases, the bearing temperature rises. The ascending gradient shows a decreasing trend.The flow and pressure of the compressed air affect the temperature rise of the bearing through the convection heat of the compressed air and the bearing. Within the compressed air pressure range, the temperature rise of the bearing decreases with the increase of the pressure, but this trend is not very obvious.Increasing the compressed air flow can reduce the temperature rise of the bearing, and as the speed increases, the cooling effect will become more and more obvious.

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