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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machi...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

The control problem of electronically controlled clutch

  The automatic clutch of the vehicle can automatically perform the separation and combination operation according to the driving conditions of the vehicle and the driver’s intention to realize semi-automatic shifting. The control performance of this clutch directly affects the longitudinal comfort and fuel economy of the vehicle. Therefore, studying the control problems of electronically controlled clutches has important industrial application value. Generally speaking, the control of the clutch has to solve two problems: one is the coupling law of the clutch; the other is the actuator tracking the coupling law. Therefore, the entire controller is divided into an upper-level controller and a lower-level controller. Shen Shuiwen and others discussed the upper-level controller to solve the problem of the coupling law of the clutch. Due to the non-linearity, time lag, external interference, parameter perturbation and other influences in the system itself, it is difficult for the lower-level controller to track the clutch engagement law. In this paper, a sliding mode variable structure controller is designed, which adopts switching function leading compensation method to reduce chatter vibration. Motor-driven clutch actuator modeling DC brushless motor position servo system, which includes two controllers, an inner loop and an outer loop. The inner loop system is a pulse width modulation power inverter controlled by a sinusoidal current; the outer loop is a variable structure The controller is used to generate control signals and input the inner loop. In the figure, x is the reference displacement of the clutch release bearing, which represents the ideal coupling law of the clutch, which is proposed by the upper controller, that is, the clutch controller; the DC brushless servo motor is a three-phase permanent magnet synchronous motor. It is worth mentioning that the diaphragm spring plays an important and special role in the clutch. Due to its special structure, it also functions as a separation lever and a compression spring. At the same time, its special non-linear characteristics can reliably transmit torque after the friction plate of the driven disc is worn, and make the pedal easy to operate.

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