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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Several Common Surface Treatments for Steel Structure Bolts

Several common surface treatments for steel structure bolts

Electroplating, hot dip galvanizing and mechanical equipment plating on the surface of fasteners are widely used. The whole process of creating a soil layer on the surface of fasteners can show a more beautiful and elegant surface after surface treatment, and the corrosion resistance of fasteners themselves will gradually improve.The key goal is to make the fasteners themselves get corrosion resistance, in order to improve the credibility and adaptability of fasteners application, so the quality of the surface treatment of fasteners to distinguish, the key is to check whether the corrosion resistance of fasteners is reasonable, and the intensity of the improvement is not in line with the estimated provisions.

 

1, fasteners, fastener of electroplating electroplating is refers to the fasteners must be part of the electroplating entering into a special solution, the solution will have some accumulation of metal materials, chemical substances, as in electricity flow according to the solution, the aqueous solution of metal materials chemical dissolving and adhesion on into part of the fasteners.The electroplating of fasteners generally includes hot dip galvanizing, copper, nickel, chromium, copper nickel alloy, etc.

2, fastener hot dip galvanized fasteners is the fastener of carbon steel components into the attention of about 510 degrees of molten zinc plating tank, so that the surface of the fastener iron zinc alloy material will change to passivation zinc treatment, and then get the actual effect of surface treatment.The price of hot-dip galvanized fasteners is higher than that of electroplating, about 1.5¥ ~2 ¥ for 1 kg.

 

3, mechanical equipment of fasteners plating mechanical equipment plating fasteners refers to according to the special physical and organic chemistry way, with coating metal material powder, impact the surface of the fastener, so that the coating metal material according to the way of cold welding, produce coating on the surface of the fastener, to achieve the actual effect of surface treatment.Mechanical equipment of fasteners plating key applicable screws, nuts, gaskets and other accessories.

Main products: steel structure bolts and nuts, high strength bolts and nuts, hex bolts, hex nuts, chemical bolts and nuts, and more types of customized screws, nuts and bolts.

China recommends: 3 Axis CNC, Stainless Steel Aircraft Quick Release Pin

Link to this article:Several Common Surface Treatments for Steel Structure Bolts

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