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What are the advantages of CNC machining of radiator parts?

For friends who have been in contact with the radiator component industry, they often see or hear "CNC machining", but too much exposure does not necessarily mean that many people understand. In fact, many questions are still about CNC machining. What are the advantages? Let's take a closer look. CNC machining is an index-controlled machine tool machining, which is a method of using digital information to control the machining process. Traditional mechanical processing is done manually by machine tools. During processing, the mechanical cutter is shaken to cut metal, and the accuracy is measured with calipers and other tools. However, traditional artificial intelligence processing is far from being able to meet the needs of production development. Therefore, the emergence of CNC machining provides the possibility for the standardization, precision and efficiency of mechanical product processing. The CNC machining process in the radiator component industry also shines. The

What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machining

Investment Casting Materials and Manufacturing Process

Mold material The performance of the molding material should not only ensure the convenient production of investment molds with accurate dimensions and high surface finish, good strength and light weight, but also create conditions for the manufacture of mold shells and good castings. Molding materials are generally formulated with waxes, natural resins and plastics (synthetic resins). All mold materials mainly prepared with wax materials are called wax-based mold materials, and their melting point is low, 60~70 ° C; all mold materials mainly prepared with natural resins are called resin-based mold materials, with a slightly higher melting point, about 70 °C. ~120℃. invest-casting.com   Precision Investment Castings China prototype company service include :  High Quality Investment Casting Parts Custom , Lost Wax Investment Casting Sand Casting , Lost Foam Casting , Gravity Casting , Die Casting , Graphite Casting , Casting Moldsmanufacturers . Manufacture of Folding Investments In t

Metal machining benefits from micro-lubrication technology

MQL is a green manufacturing technology. During the cutting process, high-speed mist particles are sprayed to the cutting point, which increases the permeability of the lubricant, improves the lubrication effect, and improves the surface quality; the amount of lubricating oil is between 5-50ml/h (The number of nozzles set according to the needs is the main factor that determines the consumption), which is one ten thousandth of the cutting fluid. The advantages are: reduced lubricant costs, workpiece drying without cleaning processes, no waste liquid treatment, improved processing environment, etc.


At present, MQL micro-lubrication technology has been used in domestic auto parts manufacturing equipment, such as crankshaft oil hole special machine, balancing machine, main journal cylindrical car, connecting rod and gear machine tool. While the micro-lubrication technology is generally recognized by machine tool manufacturers and end users, it is also facing the problem of how to make the micro-lubrication technology fully play its role and improve processing efficiency. It is necessary to discuss the machine tool design, processing technology, lubrication mechanism, etc.

In the case of the same cutting conditions, the idea of ​​using micro-lubrication technology to reduce processing costs is to optimize the processing route:

(1)
Processing procedures and processing parameters: cutting tool path, feed, depth of cut, cutting speed.

(2) Cutting tools: geometry, materials, coating technology.

(3)
Clamping system: clamping method and efficiency, clamping position, clamping accuracy, clamping force.

(4) The processed material: the status of the blank and the characteristics of the material.

(5)
Machine tool: machine speed.

Processing any workpiece requires a comprehensive consideration of how to reduce processing costs. Therefore, according to the method of optimizing the route of the processing technology, start with the easy implementation, according to the order of processing procedures and processing parameters, cutting tools, clamping systems, processed materials, and machine tools Adjust and optimize.

Economic benefits:

1.
Reduce processing costs: MQL lubrication technology is a lubricating oil consumption type lubrication technology, so there is no waste liquid treatment cost, including cutting fluid procurement, storage, transportation and disposal related costs.

2.
Fully save the power consumption of the cooling pump when the cutting fluid is cooled.

3. After the process optimization is completed, the tool life can be expected to be extended

4.
Subsequent cleaning/cleaning of the workpiece can be eliminated, resulting in savings

5. Dried iron filings can be recycled as recyclables

6.
The consumption is about 1/30 of that of wet cutting, and the cost is about 54 of that of wet cutting

7.
Reduced energy consumption, with an average energy saving of 2.2kw/machine tool (compared with traditional cutting fluid processing)

Environmental benefits:

(1) Environmental protection: The processing environment has been greatly improved. The inhalable particles in the workshop meet the standards, and the operators have no occupational disease risk. Plant-based synthetic lubricants are used, no cutting waste oil and waste liquid are generated, and the environment will not be polluted.

(2) Clean operating environment: Because MQL lubrication technology uses very little oil, it is a full-consumption lubrication, and it is very easy to clean the machine tool and factory environment.

(3) Exempt cutting fluid (oil) discharge

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