Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t
1. Blue-collar layer: That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher. 2. Gray collar layer: One, CNC machining programmer: Master the knowledge of 5 Axis CNC machining Aluminum technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC
The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state. CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200 beryllium copper and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette
Common welding methods for titanium and titanium alloys are as follows: Argon arc welding, submerged arc welding, vacuum electron beam welding, etc.
Tungsten argon arc welding is used for thicknesses of 3 mm or less, and argon arc welding is done for 3 mm or more. The purity of argon is over 99.99%, and the content of air and water vapor in argon is strictly controlled.
Currently, for TC4 titanium alloys, argon arc welding, plasma arc welding are often used for welding, but both methods need to be filled with welding material.
Limitations on shield gas, purity and effectiveness increase the oxygen content of the joint, reduce its strength and increase its post-weld deformation.
Electron beam welding and laser beam welding are used. The following is a description of precision welding and precautions for TC4 titanium alloy.
1. Weld hole problem
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Weld pores are the most common defect in welded titanium alloys, and the main causes of pores are hydrogen and oxygen present in the arc region of the metal to be welded. In electron beam welding of TC4 titanium alloy, there are almost no vent defects in the weld. To this end, the study focuses on process factors for the formation of pores in laser welds. Test results show that weld pores are closely related to the energy of the weld line during laser welding. If the weld line has moderate energy, there are very few or even no pores in the weld. If the line energy is too high or too low, it will cause serious pore defects in the weld. In addition, the presence of poor porosity in the weld is also related to the wall thickness of the weld. Comparing the test results of the samples, we can see that as the wall thickness of the weld increases, the probability of pores in the weld increases.
2, internal quality of welded part
Sample of titanium plate butt welding by electron beam welding and laser welding. Examine the internal quality of the weld. After testing, the internal quality of the weld has X-ray defects up to GB3233-87 Level II requirements. There are no cracks on the surface and inside of the weld, the appearance of the weld is well formed and the color is normal.
3. Weld depth and its variation
Titanium alloys are used as engineering components with specific requirements for weld depth. Otherwise, the component strength requirements cannot be met.
In addition, in order to realize precision welding, it is necessary to control fluctuations in welding depth. For this reason, two sets of butt test rings were welded by electron beam welding and laser welding, respectively. After welding, the test ring was analyzed in the vertical and horizontal directions to examine the variation in weld depth and weld depth. The results show that the average welding depth of electron beam welding reaches 2.70 mm or more. The range of variation in welding depth is -5.2 to + 6.0% and does not exceed ± 10%. The average welding depth of laser welding is about 2.70mm, and the welding depth varies from -3.8 to + 5.9% and does not exceed ± 10%.
4, joint deformation analysis
Butt test rings are used to inspect weld deformations at joints and detect radial and axial deformations of the butch test rings. The results show that the deformation of electron beam welding and laser welding is very small. Radial shrinkage deformation of electron beam welding is f 0.05 to f 0.09 mm, and axial shrinkage is 0.06 to 0.14 mm. The radial shrinkage deformation of laser welding is f 0.03 to f 0.10 mm, and the axial shrinkage deformation is 0.02 to 0.03 mm.
5, Titanium welding seam analysis
After chemical detection, the weld structure is a + b and the fine structure is columnar crystal + equiaxed crystal. A small amount of rasmartensite appears, the particle size is close to the matrix, the heat-affected zone is narrow, and the morphology and properties are ideal. After investigation, we can conclude that: For TC4 titanium alloys, whether laser welding or electron beam welding, the internal quality of the weld is a national standard as long as the process parameters are properly matched. GB3233-87II Welding requirements can be met. Achieves precision welding of TC4 titanium alloy. The appearance of the weld is well-formed and the color is normal. The welding height is low, and defects such as undercuts, dents, and surface cracks do not occur.
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