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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Benefit from many aspects of micro-lubrication application technology

The micro-lubrication technology is to mix a small amount of environmentally friendly and harmless lubricating oil mist particles into the compressed air to replace the cooling and lubrication of the cutting fluid during metal cutting:

MQL is a green manufacturing technology. During the cutting process, high-speed mist particles are sprayed to the cutting point, which increases the permeability of the lubricant, improves the lubrication effect, and improves the surface quality; the amount of lubricating oil is between 5-50ml/h (The number of nozzles set according to the needs is the main factor that determines the consumption), which is one ten thousandth of the cutting fluid. The advantages are: reduced lubricant costs, workpiece drying without cleaning processes, no waste liquid treatment, improved processing environment, etc.
Economic benefits brought by micro-lubrication:

1.
Eliminating cutting fluid brings huge savings, including cutting fluid procurement, storage, transportation and disposal related costs

2. After the process optimization is completed, the tool life can be expected to be extended

3.
Subsequent cleaning/cleaning of the workpiece can be eliminated, resulting in savings
4.Dried iron filings can be recycled as recyclables.
Environmental benefits brought by micro-lubrication:


The processing environment is greatly improved, and the inhalable particles in the workshop meet the standards, and the operator has no occupational disease risk ● Exemption of cutting fluid (oil) discharge ● Energy consumption is reduced, and the average energy saving is 7kw/machine tool (compared with traditional cutting fluid processing)

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