Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t
The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state. CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200 beryllium copper and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette
KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stress,
Technical requirements for sheet metal drawings Sheet metal processing
Generally, the technical requirements are “S’X0 R / P% Y”
1. Unmarked tolerance requirements IT01, IT0, IT1, IT2 to IT18
2. Details of some requirements (eg sanding)
3. Do I need 0 M $ r * D6 for surface treatment? And |. ] 3 {& h + w} r
4. If there is welding, the weld bead must be processed.
Technical requirements for sheet metal
Table of Contents
Material ** (You must specify the name and specification of the material, some require the creation of a national standard code).
Material thickness and quality should comply with national standards. The material used should show a performance test report and manufacturer’s certificate.
Material appearance: Smooth, rust-free, no cracks or deformation.
Part size: According to drawings and national standards, the important size is zero defects.
Performance: Test components and performance meet product requirements.
1. Parts remove oxides.
2. The surface of the part must not be damaged by scratches, scratches or other defects.
3. Remove burrs.
4. After adjustment, 28HRC to 32HRC.
5. Parts are induction hardened at 350-370 ° C, 40HRC-45HRC.
6. The carburizing depth is 0.3mm.7. Performs high temperature aging treatment.
8. Note that tolerances should not be met according to GB1184-2000.
9. Unmarked dimensional tolerances are GB / T1804-m
10. Casting tolerance zone is symmetrical to the basic size composition of blank casting.
11. No injection radius R5.
12. Injection chamfer is not 2 x 45 °
13. Assemble the rolling bearings and heat the oil for the heat load. The oil temperature should not exceed 100 ° C.
14. After the gear assembly is complete, the tooth surface contact points and backlash must meet the requirements of GB10095 and GB11365.
15. When assembling the hydraulic system, seal packing or sealant can be used, but it must be prevented from entering the system.
18. Assembled parts and parts (including purchased parts) must be inspected by the inspection department before assembly.
19. For fasteners that require tightening torque, you must use a torque wrench to tighten to the specified tightening torque.
20. When assembling the taper pin, you need to check the color of the holes. The contact rate must not be greater than or equal to 60% of the mating length and must be evenly distributed.
21. Make sure that both sides of the flat key and the upper keyway are evenly contacted so that there are no gaps on the mating surfaces.
22. The number of tooth surfaces that the spline assembly contacts at the same time is 2/3 or more. The length and height contact length of the key teeth must be at least 50%.
23. If the flat key (or spline) is slidably mounted, the phase fitting is free to move and should not be loosened.
24. Excess adhesive should be removed after bonding.
25. Do not hook the outer ring of the bearing and the semi-circular holes in the open bearing housing and bearing cap.
35. The outer ring of the bearing should make good contact with the open bearing housing and the semi-circular hole in the bearing cap. When using color inspection, the bearing housing should be 120 ° symmetrical with respect to the centerline and the contact with the bearing cap should be 90 ° symmetrical with respect to the centerline. When using the filler gauge within the above range, the 0.03mm stopper must not be inserted in 1/3 of the outer ring width.
26. After assembling the outer ring of the bearing, it should be in uniform contact with the end face of the positioning bearing cap.
27. After installing rolling bearings, they must be manually rotated to be flexible and stable.
28. The connecting surface between the upper bearing bushing and the lower bearing bushing cannot be inspected and inserted tightly with a 0.05 mm filler gauge.
29. When fixing the bearing with the positioning pin, secure the bearing surface and the end face, and make the opening of the bearing hole flush with the end face. The hinges and drill pins should not be loose after entering the page state.
30. The bearing body of the spherical bearing and the bearing housing must be in uniform contact and must pass the color inspection. Contact information must be at least 70%.
31. If the surface of the alloy bearing lining is yellow, it cannot be used and there is no nucleation other than the contact angle at a specific contact angle. The nuclear area should not exceed 10% of the total area of the non-contact area.
32. The reference end face and shoulder of the gear (worm gear) (or end face of the positioning sleeve) must be attached. Inspect with a 0.05 mm filler gauge and do not insert. The perpendicularity of the gear reference end face to the axis must also be guaranteed.
33. The contact surface between the gearbox and the cover should be in good contact.
34. Before assembling, inspect and remove any sharp corners, burrs or debris remaining on the part. Make sure that the seal is not scratched during installation.
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