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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Analysis of the production process of automobile diaphragm spring

It is precisely because of these modern inspection equipment that Lingfeng Company has truly become a professional manufacturer of diaphragm elastic clutches of the highest level. In order to make itself invincible and truly become a “small giant” of auto parts, Lingfeng Company, in comparison with other domestic clutch factories in the introduction of heat treatment equipment, signed an agreement with the world's major auto manufacturers to introduce diaphragms at the end of 1991. The contract for the spring heat treatment production line was then completed in a short time. All five domestic supporting projects of the imported line were completed. In 1993, foreign experts personally installed and debugged and successfully ignited and tested. Supporting manufacturers’ demand for clutches. This diaphragm elastic yellow heat treatment production line introduced by Chongqing Lingfeng Company is a newly designed production line in the 1990s.

The production line consists of 9 mainframes, 5 fully automatic manipulators, 13 strong and weak power distribution cabinets and various connections to form a whole. The layout of the production line is reasonable and it has a three-dimensional experience of modern production. The operation office of the whole line needs two production personnel and can produce more than 600,000 pieces of high-quality diaphragm springs of various specifications per year. The commissioning of this production line has enabled Lingfeng to become one of the few advanced companies in the domestic automotive clutch industry. At present, the Isuzu 4JBI engine diaphragm elastic yellow clutch produced by Lingfeng Company has been installed in the engine branch of Chongqing Qingling Automobile Company. The 462Q microcar engine diaphragm elastic yellow clutch produced is also provided to Chongqing Jiangling Machinery in large quantities. Factory, used to assemble “Changan” brand emblem cars. Changan “Alto” axle clutches have also begun to enter the market.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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