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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

The Two Giants of CNC Machining Centers Comparison Between Siemens and FANUC

The Cnc Machining center is a high-precision Cnc Machine tool. The CNC system is the core control center of the entire machining center, which is equivalent to the human brain and its importance is self-evident. The numerical control system issues orders through a series of electronic components and circuits all over the machine tool, and then completes the various processing procedures of the machine tool. my country’s numerical control technology has developed rapidly in the past ten years, and the domestic CNC system for machining centers has occupied a certain market share. As far as the current domestic machining center market is concerned, the CNC systems used in high-end mid-range models still need to be imported. The CNC system is highly technical, and there are many technical barriers. There are not many good CNC system suppliers in the world, and Siemens and FANUC are undoubtedly the two giants of CNC systems for machining centers with the largest market share.

In fact, the operating principles of Siemens CNC system and FANUC system are almost too many, and the operation interface, function matching, and programming methods are slightly different. Next, Yuange will give you a detailed introduction to these two imported CNC systems.

FANUC CNC MACHINING CENTER 

FANUC is a professional CNC manufacturer in Japan and the world’s largest professional manufacturer of CNC devices. The earliest application of CNC system to machine tool equipment has made outstanding contributions to the development of world industrial automation. Siemens is a global enterprise in the field of electrical and electronic engineering. Siemens CNC is a department of the company. Siemens and FANUC also design other product areas, such as FANUC robots and Siemens appliances. It has nothing to do with our machining center industry, so I won’t repeat it here.

Siemens CNC System

FANUC systems generally use isolated power supplies, from three-phase 380V to 200V. The SIEMENS numerical control system is 380V commercial power. In contrast, the FANUC system is more suitable for the current grid requirements of our country. A major requirement of the Siemens CNC system is the high power grid requirements, which is not suitable for the current domestic power grid conditions.

development level

Siemens’ numerical control has a relatively high level of development and has achieved channel control. But it is not very stable. Friends who configure imported Siemens CNC system must know that PLC crash or program loss in Siemens CNC system is one of the common faults in maintenance. However, FANUC’s PLC program has better stability and generally does not crash. Unless the system fails, there is generally no program loss. If you don’t want to engage in low-level work, want to get rid of the status quo, and want to learn UG programming, you can add editor QQ: 770573829 to learn CNC machining programming technology.

Getting started

The operating system should comprehensively consider the programming situation, ease of use and ease of learning. Take common metal cutting operations as an example, there is not much difference in programming between the two. G code and M code are still the most important programming methods. In terms of ease of use, the Siemens CNC system is even better. Even if the user has no common knowledge of workpiece technology and programming foundation, he can still use the shopmill function and graphic programming function to complete the programming process. In terms of ease of learning, the FANUC panel has many functions and is difficult to master. Must remember the key name and function. Siemens is relatively easy, only three keys can be operated, the rest can be completed by the screen prompts.

In this actual use situation, the current domestic machining center imported CNC system market uses slightly more FANUC systems than Siemens. These two CNC systems can basically represent the highest level of currently imported CNC systems!

Keywords:

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