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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Classification of CNC Machining Occupation Levels

1. Blue-collar layer:   That is, CNC machining operation technicians, proficient in machining and CNC machining process knowledge, proficient in the operation and manual programming of CNC machine tools (attributes: automated machine tools), understand automatic programming and simple maintenance of CNC machine tools (attributes: automated machine tools), such There is a large market demand for personnel, and they are suitable for operating workers of CNC machine tools (attributes: automated machine tools) in the workshop, but due to their single knowledge, their wages will not be much higher.   2. Gray collar layer:   One, CNC machining programmer:   Master the knowledge of 5 Axis CNC machining Aluminum   technology and the operation of CNC machine tools (attributes: automated machine tools), be familiar with the design and manufacturing expertise of complex molds (title: mother of industry), and be proficient in 3D CAD/CAM software, such as UG, GOOGLE PRO/E, etc. ; Familiar with CNC

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

The key technical points of gear hobbing MQL micro lubrication processing

(1) High hobbing speed <br /> Generally, in dry hobbing processing, the linear speed of the coated (TiAlN) high-speed steel hob is required to reach 180m/min or even higher; for the hard alloy steel rolling The cutting speed is required to reach 300 m/min.In order to realize this high-speed hobbing processing, the tool spindle can generally be realized by an electric spindle; for the worktable, a new-designed gear transmission system with automatic clearance elimination is used to replace the traditional worm and worm gear transmission system, LIEBHERR, GLEASON The worktables of high-speed gear hobbing machines of other companies have adopted torque servo motor technology, and the worktable speed can reach more than 800 r/min.
(2) Quick separation of chips <br /> Due to the high temperature, if the chips cannot quickly leave the tool, workpiece and machine tool, it will easily cause thermal deformation and affect the machining accuracy. Therefore, iron chips must be removed quickly and effectively.In dry hobbing, the high-speed hobbing of the hob is generally used to make the iron filings quickly leave the tool and the workpiece.In response to the chip removal problem, many companies have also proposed some machine tool structural improvements, such as using gravity to speed up the removal of iron filings, and avoiding the iron filings from directly falling on the workbench, and then assisting with high-pressure cold air to achieve rapid and effective chip removal.Some companies also use stainless steel heat shields. On the one hand, the surface of stainless steel is smooth, which facilitates the removal of iron filings. On the other hand, the heat conductivity of stainless steel is small, which reduces the heat transfer of iron filings to the workbench and bed.
(3) High-speed hobs <br /> The hob materials for dry hobbing use cemented carbide steel in the early stage of development. However, due to the high cost of cemented carbide steel hobs, the powder metallurgy high-speed steel hobs developed in recent years and TiAlN coated high-speed steel hobs have a tendency to replace hard alloy steel hobs for dry hobbing.In a research report, Liebherr Company has performed the processing of hard alloy hob (Carbide) dry hob, powder metallurgy high-speed steel hob (HSS-PM) and conventional high-speed rigid hob (Conv.HSS). The time and processing cost are compared.The comparative analysis results show that, compared with conventional machining, dry hobbing has shorter processing time and lower cost; the use of powder metallurgy high-speed steel hobs has even better dry hobbing results than the use of cemented carbide steel hobs .

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