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What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machining

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What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th

Talking about how spark plugs affect power performance

The oily deposits on the flower plugs are the entry of lubricating oil, and the chipping of the top of the insulator may be caused by low gasoline grade. When maintaining a car, pay more attention to the condition of the spark plug. A spark plug with excellent performance can improve the dynamic performance of the vehicle.

Under normal circumstances, the service life of spark plugs is 15,000 kilometers, and the service life of long-lasting spark plugs does not exceed 30,000 kilometers. However, many car owners’ spark plugs often suffer from problems of this kind and fail to reach their normal service life.

Actually, the working temperature of spark plugs is quite high. When the engine is running normally, the temperature of the spark plug insulator skirt is generally maintained between 500 and 600 degrees Celsius. The temperature is too high or too low to affect the spark plug badly. When the temperature of the spark plug is too low, the insulator on the spark plug is easy to deposit carbon, which will eventually cause leakage and cause misfire. If the working temperature of the spark plug is too high, it is easy to cause pre-ignition and engine knock. Common faults are classified into two types. One is that the spark plug is severely ablated, and the other is that the spark plug has deposits.

Spark plug ablation

When the car owner finds that there is a scar or damage on the top of the spark plug, the electrode is melted, or ablated, it all indicates that the spark plug has been destroyed, and the spark plug should be replaced at this time. During the replacement process, the owner can check the symptoms of spark plug ablation and the change of color.

Symptom 1: The electrode melts and the insulator is white

Diagnosis: This phenomenon indicates that the temperature in the combustion chamber is too high. This may be caused by excessive carbon deposits in the combustion chamber, resulting in too small valve clearance, which may further cause overheating of the exhaust valve or poor operation of the cooling device. When the spark plug is not tightened according to the specified torque, the electrode will melt and the insulator will appear white.

Symptom 2: The electrodes become round and the insulator is scarred

Diagnosis: This indicates that the engine burns prematurely, which may be caused by premature ignition time, low gasoline octane number, and high spark plug calorific value.

Symptom 3: The top of the insulator is broken

Diagnosis: Generally speaking, knocking combustion is the main cause of insulator rupture.Premature ignition time, low gasoline octane number, and high temperature in the combustion chamber may all cause the engine to knock and burn.

Symptom 4: Gray-black stripes on the top of the insulator

Diagnosis: The appearance of this streak indicates that the spark plug has leaked, and the owner needs to replace it with a new one unconditionally.

Deposits on the spark plug

Deposits sometimes stick to the tip of the spark plug insulator and the electrode. Car owners should not underestimate this deposit.

In severe cases, this situation may cause the engine to fail to work normally. After cleaning the spark plugs, the vehicle can run normally for a while, but a similar situation will occur again soon. In fact, the presence of deposits on spark plugs is only a superficial phenomenon, which may be a signal of problems with other mechanical parts of the vehicle.

Symptom 1: Oily deposits on the spark plug

Diagnosis: When oily deposits appear on the spark plug, it indicates that the lubricating oil has entered the combustion chamber.If there are only oily deposits on individual spark plugs, it may be caused by damage to the valve stem oil seal. However, if the spark plugs of each cylinder block have this kind of deposits, it means that the cylinders are leaking oil.Generally speaking, when the air filter and the ventilation device are blocked, the cylinder is prone to oil leakage.

Symptom 2: Black deposits on the spark plug

Diagnosis: There are black deposits on the spark plug electrode and inside, which usually indicates that the gas mixture in the cylinder is too thick.The owner can increase the engine speed for a few minutes to burn off the layer of black soot left on the electrode.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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