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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Simulated radiator heat transfer performance comparison table Simulated radiator resistance performance comparison

 

From the simulation data of the double-drain pipe type radiator, the wave distance can be known from the simulation data. The water flow rate of the first drain pipe is basically the same, but the heat dissipation capacity of the second drain pipe is obviously smaller than that of the first row, which is only the first row. The simulation results found that after the cooling air exchanges heat with the second drain pipe, the temperature rises, and the temperature of the air inlet that exchanges heat with the second drain pipe increases, so that the average temperature difference between water and air in the second drain pipe decreases. According to the knowledge of heat transfer, the heat dissipation coefficient of the radiator is related to the average temperature difference between water and air, which is why the heat dissipation of the first drain pipe is significantly smaller than that of the first row. Comparison of results and conclusions The analysis table and table are the comparison of heat transfer performance and resistance performance of single drain pipe and double drain pipe radiator.

Table simulated radiator heat transfer performance comparison table simulated radiator resistance performance comparison can be seen from the table, although the heat dissipation area of ​​the double drain pipe radiator is twice that of the single drain pipe radiator, but under the same working conditions, the double drain Compared with the single drain pipe type, the heat dissipation of the pipe type is only increased, but the wind resistance is nearly doubled. At the same time, the material used to manufacture the double drain pipe type radiator is also the same as the single drain pipe type, so the quality and manufacturing cost of the radiator will increase accordingly. Considering the heat transfer performance, resistance performance, economy and reliability of the radiator, it is not the most effective method to increase the number of water pipe rows to increase the heat dissipation of the radiator. In the actual design of automobile radiators, the improvement of the heat transfer coefficient of the tube-strip radiator should be considered from the aspects of optimizing the structural design of the radiator and improving the manufacturing process. Through the heat transfer wind tunnel test and numerical simulation study of a commercial vehicle tube belt radiator, according to the comparison and analysis of the simulation results, under the same working conditions, the double drain pipe type only increases the heat dissipation than the single drain pipe type. , While the wind resistance has nearly doubled, and the manufacturing materials have also nearly doubled. Therefore, considering the heat exchange performance, resistance performance, economy and reliability of the radiator, it is not the most effective method to increase the number of water pipe rows to increase the heat dissipation of the radiator.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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