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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

How Do Cnc Swiss Machines Work

How Do Cnc Swiss Machines Work Save 0 What Is Swiss Machine –The full name of the walking CNC lathe, it can also be called the spindle box mobile CNC automatic lathe, the economical turning and milling compound machine tool or the slitting lathe. It belongs to precision machining equipment, which can complete compound  machining such as turning, milling, drilling, boring, tapping, and engraving at one time. It is mainly used for batch  machining of precision hardware and special-shaped shafts. This machine tool first originated in Germany and Switzerland. In the early stage, it was mainly used for precision machining of military equipment. With the continuous development and expansion of industrialization, due to the urgent needs of the market, it was gradually applied to the  machining of civilian products; the development of similar machine tools in Japan and South Korea Earlier than China, it was mainly used in the military industry in the early days. After the war, it was gradually

Spring Design Attention And Roll Forming Method

Spring Design Attention And Roll Forming Method The coiling characteristics and methods of springs are divided into cold coiling method and hot coiling method. Cold winding method: When the diameter of the spring wire is less than 8mm, the cold winding method is adopted. High-quality carbon spring steel wire is usually first cold drawn and then heat treated. After winding, it is generally not quenched, but only tempered at low temperature to eliminate the internal stress during winding. Hot-rolling method: Springs with larger diameter (>8mm) spring wire should use hot-rolling method. Hot rolled springs must be quenched and tempered at medium temperature. The Design Process Of Various Springs ·          Installation space: When designing a  compression spring , it is necessary to have a clear understanding of the space required for the installation of the spring, in order to effectively grasp the basic manufacturing conditions of the compression spring, including the outer diam

Introduction to the method of aluminum alloy die casting to solve casting porosity

Method to solve casting porosity

First analyze the reasons for the formation of stomata, and then take corresponding measures.

  • (1) Choose dry and clean alloy materials.
  • (2) Do not overheat or degas the melt under control.
  • (3) Reasonably choose the die casting process parameters, especially the injection speed. The starting point for speed-regulating high-speed machining.
  • (4) Sequential filling helps to discharge the cavity gas. Pouring I: 1, and the runner has sufficient length. It should be 50 ram, which is conducive to the smooth flow of alloy liquid and gas discharge.The thickness and direction of I:1 can be changed, and overflow grooves and exhaust grooves are set at the holes. The sum of the cross-sectional area of ​​the overflow product is not less than 60% of the sum of the cross-sectional area of ​​the gate part, otherwise the slag discharge effect will be poor.
  • (5) Choose good performance paint and spray volume control.

Choose the right die casting machine

Die-casting machine is the key equipment for die-casting production, and its performance objectively determines the quality of die-casting parts. The correct choice of die-casting machine is essential to ensure product quality, improve production efficiency and reduce production costs. The performance of the die casting machine depends on two aspects.

Sufficient clamping force: to prevent the flow pressure of the molten metal from reaching high peaks, and to prevent flashing and flying materials.

Sufficient injection capacity: to ensure that the stand casting process will not cause overheating or a large amount of overflow of the mold, and at the same time ensure that the machine has enough capacity to transport enough molten metal and fill the cavity as required to accelerate the speed in a short time.

Design of Die Casting Mould Runner

Because the zinc alloy must fill the cavity in a short time, the design and manufacturing of the die-casting mold and its runner system are much higher than that of the plastic mold.

The runner system guides the metal solution to fill the cavity in some way. It plays an important role in the flow direction of the metal liquid, pressure transmission, filling time, exhaust conditions and mold temperature distribution.

It is also an important factor that determines the quality of die castings.

 

Link to this article:Introduction to the method of aluminum alloy die casting to solve casting porosity

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