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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form o...

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form o...

Introduction to the method of aluminum alloy die casting to solve casting porosity

Method to solve casting porosity

First analyze the reasons for the formation of stomata, and then take corresponding measures.

  • (1) Choose dry and clean alloy materials.
  • (2) Do not overheat or degas the melt under control.
  • (3) Reasonably choose the die casting process parameters, especially the injection speed. The starting point for speed-regulating high-speed machining.
  • (4) Sequential filling helps to discharge the cavity gas. Pouring I: 1, and the runner has sufficient length. It should be 50 ram, which is conducive to the smooth flow of alloy liquid and gas discharge.The thickness and direction of I:1 can be changed, and overflow grooves and exhaust grooves are set at the holes. The sum of the cross-sectional area of ​​the overflow product is not less than 60% of the sum of the cross-sectional area of ​​the gate part, otherwise the slag discharge effect will be poor.
  • (5) Choose good performance paint and spray volume control.

Choose the right die casting machine

Die-casting machine is the key equipment for die-casting production, and its performance objectively determines the quality of die-casting parts. The correct choice of die-casting machine is essential to ensure product quality, improve production efficiency and reduce production costs. The performance of the die casting machine depends on two aspects.

Sufficient clamping force: to prevent the flow pressure of the molten metal from reaching high peaks, and to prevent flashing and flying materials.

Sufficient injection capacity: to ensure that the stand casting process will not cause overheating or a large amount of overflow of the mold, and at the same time ensure that the machine has enough capacity to transport enough molten metal and fill the cavity as required to accelerate the speed in a short time.

Design of Die Casting Mould Runner

Because the zinc alloy must fill the cavity in a short time, the design and manufacturing of the die-casting mold and its runner system are much higher than that of the plastic mold.

The runner system guides the metal solution to fill the cavity in some way. It plays an important role in the flow direction of the metal liquid, pressure transmission, filling time, exhaust conditions and mold temperature distribution.

It is also an important factor that determines the quality of die castings.

 

Link to this article:Introduction to the method of aluminum alloy die casting to solve casting porosity

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