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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Elimination of Gear Backlash in CNC Machining Feed System

Elimination of Gear Backlash in CNC Machining Feed System   The transmission gear in the feed system of the CNC machining machine tool must eliminate the transmission gap between the meshing gears as much as possible, otherwise the motion will lag behind the command signal after each reversal of the feed system, which will affect the machining accuracy (accuracy) ). There are the following two common methods for CNC machining machine tools to eliminate the transmission gear gap.   1. Rigidity adjustment method   The rigid adjustment method is an adjustment method that cannot be automatically compensated for the tooth side clearance after adjustment. Therefore, the pitch tolerance and tooth thickness of the gear must be strictly controlled, otherwise the flexibility of the transmission will be affected. This adjustment method has a relatively simple structure and a better transmission rigidity.   (1) Eccentric shaft adjustment method   As shown in Figure 610, the gear 1 is mounted on th

How to properly rinse and wipe the car

Under conditions, cars should be stored in a dedicated garage. It should be parked in a cool and windy place at ordinary times, and long-term exposure to the sun should be avoided, because the ultraviolet rays in the sun are an important factor that causes the lacquer wax to age, crack, and lose gloss. If the above conditions are not met, more scientific nursing methods can also make up for the losses caused by insufficient conditions. On the surface paint of the front engine compartment cover of many cars, in the light or sunlight, it is easy to see countless fine scratches that extend outward with the light source as the center of the circle, some “zero” kilometers of cars. For example, new cars that have not yet been sold in exhibition venues, it is not difficult to see this phenomenon. The roof paint rarely has such fine scratches. This is not a natural factor, it is entirely caused by a human factor. The front engine compartment cover is the most easily noticeable part of people's vision. Therefore, most drivers and passengers will spend more time and energy on the engine compartment cover when washing the car and applying wax. The greater the damage to the paint film, the more serious it is, so it should be rinsed and wiped correctly.

(1) Washing: Vehicles that have been driven in the rain or on muddy roads should be washed with clean water as much as possible before the muddy water on the paint surface is dry. If you use a high-pressure cleaner, the water pressure should not be 5MPa, otherwise it will cause impact damage to the paint wax. If the vehicle is too dirty, you can choose a special car cleaning fluid made of non-ionic surfactants. Do not use washing powder and soap as a car cleaning agent, because such washing products may cause the lacquer wax to lose gloss, aggravate the aging of the sealing rubber strip, accelerate the peeling of the partial paint film and the rust and perforation of some metals.

(2) Wipe: When the washed vehicle needs to be wiped clean, or when it needs to be cleaned and wiped at the same time, a clean cotton cloth, towel or soft material should be selected. The method of wiping the car is extremely important. When wiping the car, you should not press down on the surface of the car too much. You should not wipe the waxed surface repeatedly or rotatingly. Wipe longitudinally from the front or rear of the car to the end. The advantage of this wiping method is that since the longitudinal thick lines of the car body itself are more pronounced, if there are occasional fine scratches, the trajectory is straight. The illusion produced by the poor vision of the human eye will make people only have a good impression of the overall appearance of the car. Assuming that when you can pull away those fine rotating scratches, the simple mathematical concept of “the shortest straight line distance between two points” has a deeper understanding.

(3) Brightening and cleaning: Brightening refers to the use of brightening emulsions, using products such as luminous emulsions to increase the smoothness of the surface of the lacquer wax to enhance the decorative effect. Such products are mainly divided into: polyethylene emulsion, silicone and other polymer materials. Because this type of material does not contain unsaturated fatty acids, it is easy to quickly generate polymer wax on the surface of the paint, which can cure the wax, play a cleaning role, and have the functions of anti-ultraviolet radiation, anti-acid, anti-alkali, and anti-corrosion. Dirt such as gum, bird droppings, etc. dropped on the paint surface of the car, which can also be easily removed.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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