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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What errors may occur during CNC machining and CNC machining​?

 CNC machining and numerical control machining are a method to control the movement of machine tools and the production process of machining through computer digitization and information digitization. It is an intelligent numerical control device developed as an economical, high-speed, reliable, multi-functional, intelligent, and open structure. CNC machining is also an important indicator that can measure the continuous level and comprehensive ability of a safety technology, as well as the degree of modernization of related science and technology capabilities, especially in aviation, biology, medical and other high-tech cultural industries, and it is also a powerful indicator. reflect. So, what errors may occur during CNC machining and CNC machining? Let us understand together:   The use of approximate machining motion or approximate tool contours causes errors in the CNC principle of machining. The reason why it is called machining principle error is because of the error in machi...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Discussion on Mini-Lubrication Processing of Engraving and Milling Machine

During the milling process of the engraving machine, a large amount of small debris will be generated. The debris splashing at the work site can be seen everywhere. Some milling debris adheres to the surface of the workpiece, which affects the quality of engraving. At the same time, traditional engraving machines generally use a large amount of emulsion spray This kind of hydraulic lubrication cooling, this way has some shortcomings. The processing of light-cutting parts also requires the hydraulic system to be turned on, and a large amount of emulsion is sprayed, resulting in a decrease in the utilization efficiency of the hydraulic system. The use of emulsification cooling for high-speed rotating milling cutters will generate centrifugal force, which makes it difficult for the emulsion to reach the lubrication point directly, and at the same time causes a large amount of emulsion to splash around. When the equipment is used for a long time, the anti-leakage structure will age, and the emulsion will leak and accumulate in large quantities throughout the year, causing serious pollution of the equipment and the environment. Employees working in such an environment for a long time, grabbing parts soaked in lubricating fluid with their hands, are potentially harmful to the human body. With the emulsion processing type, after the product is processed, a lot of cleaning work will be generated, which requires labor and energy for cleaning.


After the engraving and milling machine adopts micro-lubrication, the processing process is quasi-dry cutting, and the micro-lubrication system can provide an appropriate amount of lubricating oil according to the actual processing requirements. In the engraving machine’s milling process, the cutting tools are cooled, lubricated and removed according to the requirements of the processing steps. After processing, there is no leakage of lubricating fluid and no oil on the surface of the workpiece, thus reducing the cleaning work in the subsequent process, and at the same time, there is no need to dry after processing. Doing secondary processing saves manpower and material resources.


The micro-lubrication system is powered by compressed air, and the oil mist consumption can be automatically adjusted according to the processing requirements, thus avoiding the waste of oil. The micron-level oil mist particles produced by the system are little affected by the high-speed rotating centrifugal force, making the oil mist more penetrating, reaching the lubrication point quickly, and making the use of lubricating oil more effective. Compared with the spray lubrication method of hydraulic station, it saves the huge lubrication station system and waste liquid treatment link, at the same time, there is no oil leakage, the equipment and ground environment are clean, and zero pollution is realized.

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