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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much better t

Spring Design Attention And Roll Forming Method

Spring Design Attention And Roll Forming Method The coiling characteristics and methods of springs are divided into cold coiling method and hot coiling method. Cold winding method: When the diameter of the spring wire is less than 8mm, the cold winding method is adopted. High-quality carbon spring steel wire is usually first cold drawn and then heat treated. After winding, it is generally not quenched, but only tempered at low temperature to eliminate the internal stress during winding. Hot-rolling method: Springs with larger diameter (>8mm) spring wire should use hot-rolling method. Hot rolled springs must be quenched and tempered at medium temperature. The Design Process Of Various Springs ·          Installation space: When designing a  compression spring , it is necessary to have a clear understanding of the space required for the installation of the spring, in order to effectively grasp the basic manufacturing conditions of the compression spring, including the outer diam

Hydrostatic guideway of CNC machining lathe

The static pressure slide rail (TTW guide) of the CNC machining lathe transfers the oil with a certain pressure through the throttle to the oil cavity between the sliding surfaces of the slide rail (TTW guide) to form a pressure oil film to float the moving parts , Make the sliding rail (TTW guide) surface in a pure liquid friction state.   CNC machining General CNC machining usually refers to computer digital control precision machining, CNC machining lathe, CNC machining milling machine, CNC machining c17200   beryllium   copper   and milling machine, etc. The feed route of finishing is basically carried out along the part contour sequence. Therefore, the focus of determining the feed route is to determine the feed route of rough machining and idle stroke. In the numerical control processing, the control system issues instructions to make the tool perform various motions that meet the requirements, and the shape and size of the workpiece are expressed in the form of numbers and lette

Application of micro lubrication processing in gear processing

Quasi-dry machining is a new type of machining method that replaces traditional lubrication and cooling methods with micro-lubrication.It has been applied in some enterprises.Under quasi-dry cutting conditions, the cutting process is different from traditional wet cutting. For example, the feed speed, cutting depth and cutting speed are different from traditional cutting, which is mainly manifested in the cutting edge of the cutting tool generally using negative chamfering to protect the cutting edge. ; The cutting principle involves a wider range of factors.At present, the theoretical basis of quasi-dry cutting is far less mature than the traditional metal cutting theory, and it is difficult to use a theory to analyze the processing mechanism of quasi-dry cutting.

Hobbing has a certain particularity to its cutting motion, but it has something in common with regard to dry cutting processing theory and cutting mechanism.Its cutting theories include: green cutting theory, metal softening theory during cutting, low temperature brittleness and improved cutting cooling.The specific contents include: (1) Theoretical analysis of cutting force when the cutting tool edge is worn and when it is not worn; (2) The reason for the generation of sawtooth chips; (3) The effect of metal softening; (4) The roughness quality of the machined surface ; (5) MQL cooling and lubricating effect.Surrounding these theories and specific content can guide us to better apply quasi-dry machining to gear hobbing, so as to achieve a good machining effect, a longer cutting tool life, and a clean machining environment.

In order to achieve a good machining effect, the general idea of ​​using quasi-dry cutting in gear hobbing is to increase the cutting speed, shorten the contact time between the cutting tool and the workpiece, and allow the chips to take away a large amount of cutting heat; supplemented by low-temperature cold air And micro lubrication technology.Adopting this kind of thinking is mainly based on the fact that most of the cutting energy will be converted into heat energy, and it is expected that the heat will be quickly taken away by the chips, and the heat conducted to the cutting tool and the workpiece will be minimized.In this way, it is beneficial to extend the life of the cutting tool and reduce the thermal expansion of the workpiece.During high-speed gear hobbing, even under ideal conditions, a small amount of cutting heat is absorbed by the cutting tool. In the current application, the cutting heat of the cutting tool is cooled by compressed air, and the heat dissipation effect is obvious. If it is combined with low-temperature cold air, Will achieve better processing results.

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