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Working principle of slow wire processing

 Slow wire walking, also called low-speed wire walking, is a kind of CNC machining machine tool that uses continuously moving fine metal wire as an electrode to pulse spark discharge on the workpiece to generate a high temperature of over 6000 degrees, ablate metal and cut into a workpiece. The principle of wire processing is the phenomenon that there is a gap between the wire electrode and the workpiece, and the metal is removed by continuous discharge. Since the slow-moving wire cutting machine adopts the method of wire electrode continuous feeding, that is, the wire electrode is processed during the movement, so even if the wire electrode is worn out, it can be continuously supplemented, so it can improve the machining accuracy of the parts and slow the wire. The surface roughness of the workpiece processed by the cutting machine can usually reach Ra=0.8μm and above, and the roundness error, linear error and dimensional error of the slow-moving wire cutting machine are much bett...

What are the rules for metal stamping die scrap tube?

The Purpose Standardize the management of the scrapping of the company's metal stamping dies, prevent the loss of company assets, and formulate this system specially. Scope of application It is suitable for the management of the company's scrap molds. Definition If the molds listed in the assets of the company fall under one of the following circumstances, the use management department may apply for scrapping. 1. Molds that exceed the specified service life. 2. The mold is severely damaged by accidents or accidents, and molds that cannot be repaired or have no repair value. 3. Metal stamping dies that have not reached the service life, but due to safety, quality, efficiency and other issues, the repair still fails to meet the minimum requirements of the customer's product process or affects the production safety and efficiency. 4. Product customers have stopped placing orders or have not placed orders for molds in several years. 4. Responsibilities 1. Responsibilities of th...

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts. The main purpose of annealing Kovar shell before sealing is to: (1) Eliminate machining stress. When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stre...

Analysis of the Influence of Engine Speed ​​in Automobile Air Conditioner

 

The car air conditioner controller should be able to control the evaporating temperature, superheat, compressor speed, electronic expansion valve opening, evaporator fan speed and car interior temperature at the same time according to certain performance indicators. Unlike household air conditioners, the speed of the car air conditioner compressor changes with the speed of the car engine.

The cooling capacity of the car air conditioner is greatly affected by the engine speed. Therefore, the car air conditioning control system is a multivariable control system. The coupling relationship of various control parameters affects the quality of the car air conditioning control system. Therefore, it is very important to design a controller with a simple precompensator to decouple the coupling system of the car air conditioner.

Air conditioning system is mainly composed of compressor accumulator, expansion valve and other equipment. In the traditional semi-mechanical control system, the constant-capacity compressor controls the start and stop of the compressor through the electromagnetic clutch according to the evaporation temperature, and the thermal expansion valve reduces the pressure of the high-pressure liquid refrigerant to the evaporation pressure, so that it can be vaporized and absorbed in the evaporator. Heat, and it can also control the flow in the evaporator.

Traditional fixed-capacity compressors and expansion valves can no longer meet the requirements of high-efficiency and energy-saving automatic control. Therefore, it is necessary to study the control system of car air-conditioning with a new actuator. It adopts a multi-variable control strategy, and uses a variable speed compressor and an electronic expansion valve to comprehensively control the evaporation pressure and superheat.

In the experiment, a variable-speed compressor was simulated by a constant-capacity compressor driven by an AC motor, and an electronic expansion valve driven by a stepping motor was used for the experiment.

The automotive parts and parts machining, PTJ Shop offers the highest degree of OEM service with a basis of 10+ years experience serving the automotive industry. Our automotive precision shop and experts deliver confidence. We have perfected the art of producing large component volumes with complete JIT reliability, backed by the quality and long-term reliability our customers expect.

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